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Polycarbonate packaged solar car roof or skylight and manufacturing method thereof

A technology of polycarbonate and a manufacturing method, applied in the field of automotive solar energy, can solve the problems of solar cell damage, brittle material fatigue, complicated process, etc., and achieve the effects of ensuring service life, good impact resistance, and improving structural strength

Active Publication Date: 2015-12-09
NINGBO SANDI SOLARTECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above method is not only complicated in process, but also easily causes damage to solar cells during production or use, because solar cells mostly use monocrystalline silicon wafers, polycrystalline silicon wafers, or amorphous silicon with glass as a substrate, cadmium telluride And brittle materials such as copper indium gallium selenide, long-term plastic deformation is easy to cause fatigue of brittle materials, cracking in local defect parts

Method used

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  • Polycarbonate packaged solar car roof or skylight and manufacturing method thereof
  • Polycarbonate packaged solar car roof or skylight and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0025] Such as figure 1 As shown, the polycarbonate-encapsulated solar roof of the present invention includes a polycarbonate shell 100 and a roof 500 with a mounting groove, and the outer surface of the polycarbonate shell 100 is set to adapt to the shape of the outer surface of the roof The curved surface of the polycarbonate shell 100 is provided with an installation cavity for installing the solar cell assembly 400. There is a plane in the installation cavity that can fit the solar cell assembly 400. The solar cell assembly 400 is placed in the installation cavity. The battery assembly 400 is combined with the plane of the installation cavity through the light-transmitting organic silica gel 200, and the polycarbonate shell 100 installed with the solar battery assembly is installed in the installation groove of the roof 500, and the top opening of the installation groove is connected with the polycarbonate shell. A sealing strip 300 is provided between the ester shells.

...

Embodiment 2

[0032] Such as figure 2 As shown, the sunroof of the polycarbonate-encapsulated solar roof of the present invention is based on Embodiment 1. Further, the installation groove of the roof is set as a through hole communicating with the vehicle body cavity, and the polycarbonate The bottom of the ester housing 100 is provided with a transparent bottom cover 600 for encapsulating the solar cell assembly 400, and a sealing ring 700 is provided between the bottom edge of the polycarbonate housing 100 and the edge contact portion of the roof installation groove. The component 400 is also bonded to the transparent bottom cover 600 through the light-transmitting organic silica gel 200 .

[0033] The transparent bottom cover 600 can be made of polycarbonate sheets transparent to visible light, or film materials such as coated polyethylene terephthalate (PET) or ETFE to make it transparent to visible light, UV blocking and infrared blocking ability.

[0034] Still further, a groove i...

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Abstract

The invention discloses a polycarbonate packaged solar car roof or skylight and a manufacturing method thereof. The polycarbonate packaged solar car roof comprises a polycarbonate shell and a car roof body provided with a mounting groove, wherein the outer side surface of the polycarbonate shell is a curved surface, an arrangement cavity having a plane therein is formed in the inner side of the polycarbonate shell, solar cell modules are arranged in the arrangement cavity and are bonded with the plane of the arrangement cavity through light-transmitting organic silica gel, the polycarbonate shell where the solar cell modules are arranged is arranged in the mounting groove formed in the car roof, and a sealing strip is arranged between the open portion of the top of the mounting groove and the polycarbonate shell. After the structure is adopted, the problem that rigid photovoltaic modules cannot be applied to the curved surface is solved, and an attractive car body is kept. Various light-weight solar cell packaging structures can be adopted. The capacity of resisting to environmental aging and mechanical abrasion of the solar car roof can be greatly improved, and the service life of the solar car roof or skylight is ensured.

Description

technical field [0001] The invention relates to a kind of automobile solar energy technology, in particular to a polycarbonate-encapsulated solar roof or sunroof and a manufacturing method thereof. Background technique [0002] The solar roof system is the product of the combination of solar power generation technology and the automobile industry. Embedding solar cells or solar modules into the area on the roof of the car that receives sunlight can convert sunlight into electrical energy, which can be used to power electrical appliances that still need to work when parking or to charge the car battery. With the rise of electric vehicles and the development of solar technology, it has become a reality to use the electricity generated by the solar roof system as vehicle power. The solar roof system not only improves the comfort of the car, but also can bring obvious savings in electricity and fuel, and reduce carbon dioxide emissions. [0003] At present, a major difficulty ...

Claims

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Application Information

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IPC IPC(8): B62D25/06B60J7/00
CPCH01L31/048Y02E10/50
Inventor 王明华潘胜浆蒋前哨汪浩杨立友
Owner NINGBO SANDI SOLARTECH CO LTD
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