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Manufacturing method of high-temperature-resistant flame-retardant environment-friendly capacitor shell

A manufacturing method and capacitor technology, which is applied in the field of manufacturing high-temperature-resistant, flame-retardant and environmentally-friendly capacitor shells, can solve the problems of inability to apply high-power capacitors or high-temperature-resistant capacitors, increase production or use costs, and greatly damage the environment, and achieve shortened molding time, it is beneficial to the improvement of plastic processing temperature, and the effect of good mechanical properties

Inactive Publication Date: 2015-12-30
TONGLING CHANGMAN PLASTIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the capacitor shell made of ABS plastic has poor heat resistance and will deform at about 100~108°C, so it cannot be used in high-power capacitors or high-temperature-resistant capacitors; its flame-retardant performance is generally at the UL94-HB level, and its flame-retardant performance poorer, less secure
In the production of capacitor shells, there will be a large amount of leftover materials, residual plastic shell products, scrapped plastic shells due to large product size errors and serious damage, and a large number of waste shells due to the scrapping of capacitors after long-term use. These wastes are due to Non-degradable, easy to generate a large amount of solid waste, great damage to the environment, and virtually increase the cost of production or use
In the process of production and processing, the capacitor case made of ABS plastic is difficult to heat and form again after curing and molding. After mechanical activation treatment, it is used in the production of capacitor case for the second time. The plasticity is poor, and the mechanical properties are very poor. Powder, generally only processed into bricks and boards with relatively simple shapes

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] (1) Rinse the waste plastic cases such as leftover materials or remaining plastic case products produced in the production process of capacitor shells, or scrap plastic cases caused by large product size errors and serious damage, with water, and then put them into an oven at 80~85°C Dry for 2 hours to dry the water; then grind 300Kg of the cleaned waste plastic case and 0.6Kg of potassium hydroxide in a ball mill to a mixture A with a particle size of 10-45um, and the cylinder speed of the ball mill is 24 rpm. The material temperature inside the cylinder is 40°C~50°C.

[0028] (2) Dissolve 1.1Kg of titanate coupling agent in 3.3Kg of liquid paraffin, stir evenly to make mixture B.

[0029] (3) Mix the mixture A, 69Kg linear polyethylene, 0.6Kg stearic acid amide, 3Kg polyethylene wax and 8Kg talcum powder and send them to the ball mill for grinding in batches, and spray the mixture B in batches during the grinding process In the ball mill, the mixture C with a particl...

Embodiment 2

[0037] (1) Rinse the waste plastic cases such as leftover materials or remaining plastic case products produced in the production process of capacitor shells, or scrap plastic cases caused by large product size errors and serious damage, with water, and then put them into an oven at 80~85°C Dry for 2 hours to dry the water; then grind 300Kg of cleaned waste plastic cases and 0.56Kg of potassium hydroxide in a ball mill to a mixture A with a particle size of 10-45um, and the cylinder speed of the ball mill is 24 rpm. The material temperature inside the cylinder is 40°C~50°C.

[0038] (2) Dissolve 1Kg of titanate coupling agent in 3Kg of liquid paraffin, stir well and make mixture B.

[0039] (3) Mix the mixture A, 65Kg linear polyethylene, 0.5Kg stearic acid amide, 3.5Kg polyethylene wax and 7Kg talcum powder and send them to the ball mill for grinding in batches. During the grinding process, mix the mixture B in batches Spray into a ball mill to prepare mixture C with a parti...

Embodiment 3

[0047] (1) Rinse the waste plastic cases such as leftover materials or remaining plastic case products produced in the production process of capacitor shells, or scrap plastic cases caused by large product size errors and serious damage, with water, and then put them into an oven at 80~85°C Dry for 2 hours to dry the water; then grind 300Kg of the cleaned waste plastic cases and 0.49Kg of potassium hydroxide in a ball mill to a mixture A with a particle size of 10-45um, and the cylinder speed of the ball mill is 24 rpm. The material temperature inside the cylinder is 40°C~50°C.

[0048] (2) Dissolve 0.9Kg of titanate coupling agent in 2.7Kg of liquid paraffin, stir well, and make mixture B.

[0049] (3) Mix the mixture A, 60Kg linear polyethylene, 0.4Kg stearic acid amide, 3.8Kg polyethylene wax and 6Kg talcum powder and send them to the ball mill for grinding in batches. During the grinding process, mix the mixture B in batches Spray into a ball mill to prepare mixture C wit...

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Abstract

The invention relates to a manufacturing method of a high-temperature-resistant flame-retardant environment-friendly capacitor shell, belonging to the field of manufacturing of capacitor shells. The method comprises the following steps: adding modified waste plastic shell powder, a silicone master batch, polyglycollic acid, mica powder, vapor-phase silicon dioxide, modified active magnesium hydroxide, tri(2-chloropropyl)phosphate, nano calcium carbonate, isocyanate, iron stearate, glass fiber, cellulose ether, calcium hydroxide and polyether into polypropylene, and carrying out injection molding. The modified waste plastic shell powder is prepared by the following steps: carrying out crushing activation on waste plastic shells, linear polyethylene, polylactic acid, amide stearate, polyethylene wax, a titanate coupling agent, talcum powder, potassium hydroxide and liquid paraffin by a ball mill three times, and curing to obtain the modified waste plastic shell powder. The capacitor shell has the advantages of favorable mechanical properties and high temperature resistance. The heat-deformation temperature is 168 DEG C, and the flame retardancy is Grade UL94-V0. The capacitor shell can be degraded, solves the problem of abundant waste plastic shells and other solid wastes, and implements energy saving and environment friendliness on the premise of controlling the cost.

Description

technical field [0001] The invention relates to a method for manufacturing a capacitor shell, in particular to a method for manufacturing a high-temperature-resistant, flame-retardant, and environment-friendly capacitor shell. Background technique [0002] At present, with the rapid development of the electronics industry, the demand for high-level, low-price electronic products is becoming more and more urgent. , with the rapid development of the electronics industry, it is adjusting its product structure and accelerating product upgrading to meet the increasingly high new requirements of the electronics industry. [0003] There are generally two types of shells in traditional capacitors: plastic shells and metal shells. Most of the plastic shells are made of ABS plastic through injection molding machines. However, the capacitor shell made of ABS plastic has poor heat resistance and will deform at about 100~108°C, so it cannot be used in high-power capacitors or high-tempe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/12C08L23/06C08L91/06C08L67/04C08L1/26C08L83/04C08L71/00C08K13/06C08K5/20C08K3/34C08K9/04C08K3/22C08K3/36C08K3/26C08K7/14B29C45/76
CPCC08L23/12B29C45/78C08L2201/02C08L2201/06C08L2201/08C08L2203/20C08L2205/02C08L2205/025C08L2205/035C08L23/06C08L91/06C08L67/04C08L1/26C08L83/04C08L71/00C08K13/06C08K5/20C08K3/34C08K9/04C08K2003/2224C08K5/098C08K3/36C08K2003/265C08K7/14
Inventor 姚昌满
Owner TONGLING CHANGMAN PLASTIC CO LTD
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