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Wear-resisting low-carbon steel shot, preparation method thereof and centrifugal atomizing device

A centrifugal atomization, carbon steel shot technology, applied in the direction of manufacturing tools, heat treatment equipment, furnace types, etc., can solve the problems of reducing production costs, poor molten steel fluidity, and many surface cracks, achieving high cleaning efficiency, low cost, The effect of reducing cavities

Active Publication Date: 2016-03-09
ZIBO LUBAO METAL PROD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to the difference in composition and performance, cast steel shot is divided into high carbon cast steel shot, medium carbon cast steel shot and low carbon cast steel shot. High carbon steel shot has high carbon content. There are many surface cracks after the martensite structure, and the coarse martensite structure in the as-cast state must be changed through secondary quenching and high temperature tempering. The cracks will further expand during the secondary quenching process, resulting in high brittleness and impact resistance; low carbon steel Compared with the traditional high-carbon steel shot, the production of the shot omits the secondary quenching and high-temperature tempering process, which greatly reduces the production cost, while the low-carbon steel shot has low carbon content, low hardness and non-wear resistance. Moreover, due to the high melting point, the fluidity of molten steel is poor and the shrinkage is large, resulting in loose and hollow defects in the steel shot. Therefore, it is necessary to further study the low-carbon steel shot and its wear resistance.

Method used

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  • Wear-resisting low-carbon steel shot, preparation method thereof and centrifugal atomizing device
  • Wear-resisting low-carbon steel shot, preparation method thereof and centrifugal atomizing device
  • Wear-resisting low-carbon steel shot, preparation method thereof and centrifugal atomizing device

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The wear-resistant low-carbon steel shot is expressed in mass percentage, and its chemical composition is as follows:

[0038]

[0039] The rest is Fe.

[0040] Its preparation method is as follows:

[0041] putting a steel plate with a carbon content of 0.15wt% into an intermediate frequency induction furnace, melting it at 1650°C, and then adding proportioned amounts of silicon, manganese, titanium, molybdenum, vanadium and chromium to obtain molten steel;

[0042] (2) Centrifugal atomization forming:

[0043] After the molten steel is shaped by a centrifugal atomization device, steel shots are obtained;

[0044] (3) Drying and coarse sieving:

[0045] Put the steel shot into the drying furnace for flow drying, the drying temperature is 35°C, and then sieve the dried steel shot to obtain the semi-finished product;

[0046] (4) Quenching and tempering:

[0047] Heat the semi-finished product to 920°C, hold it for 20 minutes, then water-cool and quench it, then ...

Embodiment 2

[0052] The wear-resistant low-carbon steel shot is expressed in mass percentage, and its chemical composition is as follows:

[0053]

[0054] The rest is Fe.

[0055] Its preparation method is as follows:

[0056] putting a steel plate with a carbon content of 0.15wt% into an intermediate frequency induction furnace, melting it at 1700°C, and then adding proportioned amounts of silicon, manganese, titanium, molybdenum, vanadium and chromium to obtain molten steel;

[0057] (2) Centrifugal atomization forming:

[0058] After the molten steel is shaped by a centrifugal atomization device, steel shots are obtained;

[0059] (3) Drying and coarse sieving:

[0060] Put the steel shot into the drying furnace for flow drying, the drying temperature is 40°C, and then sieve the dried steel shot to obtain the semi-finished product;

[0061] (4) Quenching and tempering:

[0062] Heat the semi-finished product to 890°C, hold it for 30 minutes, then water-cool and quench it, then ...

Embodiment 3

[0066] The wear-resistant low-carbon steel shot is expressed in mass percentage, and its chemical composition is as follows:

[0067]

[0068] The rest is Fe.

[0069] Its preparation method is as follows:

[0070] Putting the steel plate with a carbon content of 0.15wt% into an intermediate frequency induction furnace, melting it at 1750°C, and then adding proportioned amounts of silicon, manganese, titanium, molybdenum, vanadium and chromium to obtain molten steel;

[0071] (2) Centrifugal atomization forming:

[0072] After the molten steel is shaped by a centrifugal atomization device, steel shots are obtained;

[0073] (3) Drying and coarse sieving:

[0074] Put the steel shot into the drying furnace for flow drying, the drying temperature is 45°C, and then sieve the dried steel shot to obtain the semi-finished product;

[0075] (4) Quenching and tempering:

[0076] Heat the semi-finished product to 910°C, hold it for 40 minutes, then water-cool and quench it, then ...

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PUM

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Abstract

The invention relates to a wear-resisting low-carbon steel shot, a preparation method thereof and a centrifugal atomizing device, and belongs to the technical field of metal abrasives. The wear-resisting low-carbon steel shot consists of the following chemical components in percentage by mass: 0.1-0.3% of C, 0.2-1.0% of Si, 0.3-1.2% of Mn, 0-0.05% of S, 0-0.05% of P, 0.1-0.2% of Ti, 0.07-0.2% of Mo, 0.1-0.2% of V, 0.1-1.1% of Cr and the balance of Fe. The preparation method comprises the following steps: smelting, centrifugal atomizing and forming, drying, coarse screening, quenching and tempering. The centrifugal atomizing device comprises a water storage tank, a centrifugal rotary plate and a centrifugal atomizing tank, wherein the centrifugal atomizing tank sequentially passes through a water outlet pump, the water storage tank and a water inlet pump to form a circulating loop; the upper part of the centrifugal atomizing tank is provided with a centrifugal rotary plate; and the top of the centrifugal atomizing tank is provided with ring-shaped water slots which are distributed along the circumference. The wear-resisting low-carbon steel shot has the characteristics of impact resistance, high cleaning efficiency and fatigue resistance, and has wear-resisting times up to 3500-3600 times; the preparation method is simple and good in thermal treatment effect; and the used centrifugal atomizing device is simple in structure, low in cost and easy to realize.

Description

technical field [0001] The invention relates to a wear-resistant low-carbon steel shot, a preparation method thereof and a centrifugal atomization device, belonging to the technical field of metal abrasives. Background technique [0002] Cast steel shot is a spherical or near-spherical metal abrasive for shot peening and strengthening formed by atomizing molten steel containing a certain composition through an atomizing device. Compared with traditional iron shot, cast steel shot has the characteristics of moderate hardness, strong toughness, impact resistance, strong adhesion and long service life. According to the difference in composition and performance, cast steel shot is divided into high carbon cast steel shot, medium carbon cast steel shot and low carbon cast steel shot. High carbon steel shot has high carbon content. There are many surface cracks after the martensite structure, and the coarse martensite structure in the as-cast state must be changed through seconda...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/60C22C38/04C22C38/02C22C38/18C22C38/14C22C38/12B22F9/10C21D9/36C21D1/18
CPCB22F9/10C21D1/18C21D9/36C22C38/02C22C38/04C22C38/12C22C38/14C22C38/18C22C38/60
Inventor 马志刚马祎泽
Owner ZIBO LUBAO METAL PROD CO LTD
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