Complex nitride and boride synergetic enhancement self-protection bead weld flux-cored wire

A multi-element nitride, flux-cored welding wire technology, applied in welding media, welding equipment, welding/cutting media/materials, etc., can solve the problems of increased brittleness of surfacing metal, easy to cause nitrogen holes, easy to produce cracks, etc. High degree of alloy homogenization, good welding process performance, and the effect of refining the structure

Active Publication Date: 2016-10-12
JIANGSU UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the traditional welding process, the addition of B tends to increase the brittleness of the surfacing metal, mainly because during the solidification process of the high-temperature melt, B reacts

Method used

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  • Complex nitride and boride synergetic enhancement self-protection bead weld flux-cored wire

Examples

Experimental program
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Effect test

Embodiment 1

[0029] A slag-free self-shielding flux-cored welding wire for vanadium-niobium composite strengthened wear-resistant surfacing welding, including a low-carbon steel strip and a flux core, the flux core is filled in the steel strip, and the flux core components are prepared according to the following quality: including the low-carbon steel strip And the drug core, the drug core is filled in the steel strip, and the drug core components are prepared according to the following quality: 45g of 80 mesh high carbon ferrochromium, 8g of 80 mesh TiN, 10g of 80 mesh BN, 3g of 80 mesh B 4 C. 5g of 80 mesh TiB 2 , 6g of 80 mesh ZrB 2, 1g of 80-mesh graphite, 0.5g of 60-mesh cellulose powder, 0.5g of 200-mesh cellulose powder, 1g of 60-mesh aluminum-magnesium alloy, 3g of 200-mesh aluminum-magnesium alloy, 2g of 60-mesh silicon-manganese alloy, 3g 200-mesh silicon-manganese alloy, 12g of 80-mesh iron powder. The various powders taken are put into the powder mixer, mixed for 40 minutes, ...

Embodiment 2

[0031] A slag-free self-shielding flux-cored welding wire for vanadium-niobium composite strengthened wear-resistant surfacing welding, including a low-carbon steel strip and a flux core, the flux core is filled in the steel strip, and the flux core components are prepared according to the following quality: including the low-carbon steel strip And the drug core, the drug core is filled in the steel strip, and the drug core components are prepared according to the following quality: 40g of 80 mesh high carbon ferrochromium, 3g of 80 mesh TiN, 5g of 80 mesh BN, 10g of 80 mesh B 4 C. 4g of 80 mesh TiB 2 , 3g of 80 mesh ZrB 2 , 2g of 80 mesh graphite, 1g of 60 mesh cellulose powder, 1g of 200 mesh cellulose powder, 2g of 60 mesh aluminum magnesium alloy, 2g of 200 mesh aluminum magnesium alloy, 5g of 60 mesh silicon manganese alloy, 2g of 200 mesh Mesh silicon manganese alloy, 20g of 80 mesh iron powder. Put the various powders taken into the powder mixer, mix for 40 minutes, t...

Embodiment 3

[0033] A slag-free self-shielding flux-cored welding wire for vanadium-niobium composite strengthened wear-resistant surfacing welding, including a low-carbon steel strip and a flux core, the flux core is filled in the steel strip, and the flux core components are prepared according to the following quality: including the low-carbon steel strip And the drug core, the drug core is filled in the steel strip, and the drug core components are prepared according to the following quality: 36g of 80 mesh high carbon ferrochrome, 10g of 80 mesh TiN, 7g of 80 mesh BN, 5g of 80 mesh B 4 C. 3g of 80 mesh TiB 2 , 10g of 80 mesh ZrB 2 , 3g of 80-mesh graphite, 0.6g of 60-mesh cellulose powder, 0.6g of 200-mesh cellulose powder, 2g of 60-mesh aluminum-magnesium alloy, 1g of 200-mesh aluminum-magnesium alloy, 3g of 60-mesh silicon-manganese alloy, 5g 200-mesh silicon-manganese alloy, 13.8g of 80-mesh iron powder. Put the various powders taken into the powder mixer, mix for 40 minutes, then...

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Abstract

The invention discloses a complex nitride and boride synergetic enhancement self-protection bead weld flux-cored wire. A mild-carbon steel strip is adopted as skin, a flux core is prepared from, by mass, 6%-45% of high carbon ferro-chrome, 3%-10% of TiN, 3%-10% of BN, 3%-10% of B4C, 3%-10% of TiB2, 3%-10% of ZrB2, 1%-3% of graphite, 0.5%-1% of 60-mesh cellulose powder, 0.5%-1% of 200-mesh cellulose powder, 1%-3% of 60-mesh aluminum magnesium alloy, 1%-3% of 200-mesh aluminum magnesium alloy, 2%-5% of 60-mesh silicomanganese, 2%-5% of 200-mesh silicomanganese and the balance iron powder, and flux core powder accounts for 50% to 54% of the total weight of the wire. According to the complex nitride and boride synergetic enhancement self-protection bead weld flux-cored wire, flux core components different in grain size are added, so that the good welding process performance is guaranteed; the flux core components and other alloy powder are reasonably matched, so that complex nitride and boride are dispersed through the wire in the welding process, the advantages of being high and even in hardness, good in wear resistance and the like are achieved, no slag basically exists on the surface of a weld bead, and slag removal is not needed during multilayer welding.

Description

technical field [0001] The invention belongs to the field of welding in material processing engineering, and in particular relates to a multi-element nitride and boride synergistically reinforced self-protecting flux-cored welding wire. Background technique [0002] At present, the wear-resistant surfacing flux-cored welding wire for surfacing repair generally relies on M 7 C 3 The main chromium carbide type carbides provide its hardness, M 7 C 3 The microhardness is 1200-1700HV. Researchers often further improve the hardness by adding strong carbide-forming elements Nb, Ti, etc. Generally speaking, relying on carbides to play an anti-wear skeleton role in the surfacing alloy structure to improve the wear resistance of the surfacing alloy is a common choice for current welding material manufacturers. [0003] Compared with carbides, borides and nitrides tend to have higher hardness, which can theoretically provide better wear resistance, such as B 4 C. BN is the second...

Claims

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Application Information

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IPC IPC(8): B23K35/30B23K35/368B23K35/40
CPCB23K35/0266B23K35/3086B23K35/368B23K35/406
Inventor 刘大双吴铭方魏萍
Owner JIANGSU UNIV OF SCI & TECH
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