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Calcium aluminate cement containing calcium aluminate nano whiskers and preparation method thereof

A technology of calcium aluminate cement and nano-whisker is applied in the field of calcium aluminate cement containing calcium aluminate nano-whisker and its preparation, and can solve the problem of difficult to generate nano-whisker-like substances, long generation period and synthesis temperature. High problems, to achieve the effect of reducing production cost, improving operating temperature and service life, and good dispersion

Active Publication Date: 2018-03-16
XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the method of preparing calcium aluminate cement is mainly solid-state sintering method. This method not only has high energy consumption, high synthesis temperature, and long production cycle, but also it is difficult to form nano-whisker-like substances in the product.

Method used

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  • Calcium aluminate cement containing calcium aluminate nano whiskers and preparation method thereof
  • Calcium aluminate cement containing calcium aluminate nano whiskers and preparation method thereof
  • Calcium aluminate cement containing calcium aluminate nano whiskers and preparation method thereof

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Embodiment 1

[0030] This embodiment adopts calcium carbonate (purity ≥ 99.0%), calcium oxide powder (purity ≥ 99.0%), aluminum powder (purity ≥ 99.0%) and aluminum oxide (purity ≥ 99.0%) as raw materials, by mass percentage, calcium carbonate Powder (purity ≥ 99.0%) is 11%, calcium oxide powder (purity ≥ 99.0%) is 25%, aluminum powder (purity ≥ 99.0%) is 9%, alumina (purity ≥ 99.0%) is 55%; mix The uniform raw materials are put into the mold, and then they are dry-pressed into a cylindrical sample with a diameter of 20mm, a height of 15mm, and a relative density of 50%. After the molding is completed, the sample is demolded and placed Into the self-propagating high-temperature reaction furnace, place the C-Ti igniter on the sample, the self-propagating high-temperature synthesis reaction is initiated by the heat generated by the Ti-C reaction placed on the top of the sample, and the reaction between Ti and C passes through a Initiated by tungsten wire;

[0031] Under the condition of airt...

Embodiment 2

[0034] The difference between this embodiment and Example 1 is: by mass percentage, calcium carbonate (purity ≥ 99.0%) is 12%, calcium oxide powder (purity ≥ 99.0%) is 27%, aluminum powder (purity ≥ 99.0%) is 19%, alumina (purity ≥ 99.0%) is 42%;

[0035] Scanning electron microscope analysis (SEM) has been carried out to the calcium aluminate prepared by embodiment 2, see Figure 4 and 5 , indicating that the calcium aluminate cement prepared in Example 2 contains calcium aluminate nano-whiskers, the length of the nano-whiskers is about 5 μm, and the diameter is about 185 nm. After testing, the calcium aluminate cement prepared in this example contains ingredients including monocalcium aluminate (CA), dicalcium aluminate (CA 2 ), dodecacalcium heptaaluminate (C 12 A 7 ), the content of each component is 62%, 31%, 7% respectively.

Embodiment 3

[0037] The difference between this embodiment and Example 1 is: by mass percentage, calcium carbonate (purity ≥ 99.0%) is 13%, calcium oxide powder (purity ≥ 99.0%) is 30%, aluminum powder (purity ≥ 99.0%) is 36%, alumina (purity ≥ 99.0%) is 21%;

[0038] The calcium aluminate cement prepared in embodiment 3 has been carried out XRD and SEM analysis, see Image 6 and 7 , indicating that the calcium aluminate cement prepared in Example 3 contains calcium aluminate nano-whiskers, and the length of the nano-whiskers is about 3 μm and the diameter is about 185 nm. After testing, the calcium aluminate cement prepared in this example contains ingredients including monocalcium aluminate (CA), dicalcium aluminate (CA 2 ), dodecacalcium heptaaluminate (C 12 A 7 ), the content of each component is 62%, 34%, 4% respectively.

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Abstract

The invention discloses a calcium aluminate cement containing calcium aluminate nano-whiskers and a preparation method thereof. The calcium aluminate cement contains calcium aluminate nano-whiskers, and the length of the calcium aluminate nano-whiskers is 1.3- 8.5μm, the diameter of calcium aluminate nano whiskers is 175-200nm; the preparation method includes using calcium carbonate, calcium oxide, aluminum powder and alumina as raw materials, and adopting a self-propagating high-temperature synthesis method to carry out aluminum containing calcium aluminate nano whiskers The preparation of calcium aluminate cement, the prepared calcium aluminate cement containing calcium aluminate nano-whiskers has good dispersion of nano-whiskers, can give full play to the bridging effect of nano-whiskers, and helps to improve the mechanical properties of calcium aluminate cement. Performance; the preparation method not only has a simple and economical preparation process, greatly reduces the production cost, but also can reduce energy consumption and is more energy-saving and environmentally friendly.

Description

technical field [0001] The invention belongs to the technical field of inorganic non-metallic materials, and in particular relates to calcium aluminate cement containing calcium aluminate nano-whiskers and a preparation method thereof. technical background [0002] In recent years, the application of refractory castables has gradually increased. In some countries, refractory castables account for more than 50% of the total output of refractory materials. Calcium aluminate cement is the most widely used binder for refractory castables, and its performance has an important impact on the quality of refractory castables. Traditional refractory castables generally contain more calcium aluminate cement, and the increase in the amount of cement will often deteriorate the performance of the castable, for example, it will increase the porosity of the castable and reduce its erosion resistance and heat resistance Shock performance etc. Therefore, reducing the amount of calcium alumi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B7/32
CPCC04B7/32
Inventor 肖国庆杨守磊丁冬海任耘
Owner XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY