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High-purity nano aluminium oxide biological ceramic formed through starch curing and preparation method and application thereof

A nano-alumina and bio-ceramic technology, applied in the field of bio-alumina ceramics, can solve the problems of low local strength, uneven dispersion, low neck thickness, etc., and achieve high relative density of sintered body, good dispersion and uniformity, The effect of reducing production costs

Inactive Publication Date: 2016-10-26
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] However, the size of starch particles is generally larger than that of ceramic particles. Using the traditional starch solidification molding method to prepare bioceramics, the elimination of starch during sintering will leave vacancies, resulting in large pores after sintering, and it is difficult to obtain high-density bioceramics in the end. ceramics
In addition, the uneven dispersion of starch in the slurry leads to an uneven state when the green body is solidified, which makes the degree of closeness of the point contact between the alumina particles different, resulting in low local strength. Low strength, uneven distribution of pores
In addition, the aluminum oxide transgastric device has a complex shape and a low neck thickness. If the starch is dispersed unevenly and the water evaporates during drying, it will cause uneven shrinkage of the green body, resulting in cracking of the green body during the drying process.

Method used

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  • High-purity nano aluminium oxide biological ceramic formed through starch curing and preparation method and application thereof
  • High-purity nano aluminium oxide biological ceramic formed through starch curing and preparation method and application thereof
  • High-purity nano aluminium oxide biological ceramic formed through starch curing and preparation method and application thereof

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Experimental program
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Effect test

Embodiment 1

[0030] Take 33g of nano-alumina, 0.735g of nano-magnesia, 0.711g of nano-zirconia, and 0.072g of yttrium oxide, mix them, dry grind them for 3-5 hours, and sieve them after fully drying to obtain the mixed material for use. Take 15ml of distilled water, add 0.0165g (0.05wt%) of low-viscosity polyvinyl alcohol and 0.495g (1.5wt%) of ammonium citrate, and ultrasonically dissolve it completely. Next, 0.165 g (0.5 wt%) of cornstarch was added to the solution, and the solution was placed in a water bath at 80° C. for 10-15 min while being stirred, and its pH value was adjusted to 10 with NaOH. Add the above-mentioned mixture into the solution, and carry out a cold water bath to the slurry while adding (operating device such as figure 1 Shown), continue to stir about 1h. After the stirring was completed, the solution was subjected to ultrasonic vacuuming and defoaming treatment for 8 min (operating device such as figure 2 shown). Slowly pour the mixed slurry after defoaming into...

Embodiment 2

[0033] Take 33g of nano-alumina, 0.735g of nano-magnesia, 0.711g of nano-zirconia, and 0.072g of yttrium oxide, mix them, dry grind them for 3-5 hours, and sieve them after fully drying to obtain the mixed material for use. Take 15ml of distilled water, add 0.0165g (0.05wt%) of low-viscosity polyvinyl alcohol and 0.495g (1.5wt%) of ammonium citrate, and ultrasonically dissolve it completely. Next, 0.25 g (0.75 wt %) of cornstarch was added to the solution, and the solution was placed in a water bath at 80° C. for 10-15 min while being stirred, and its pH value was adjusted to 10 with NaOH. Above-mentioned mixture is added in the solution, slurry is carried out cold water bath (operating device such as figure 1 Shown), continue to stir about 1h. After the stirring was completed, the solution was subjected to ultrasonic vacuuming and defoaming treatment for 8 min (operating device such as figure 2 shown). Slowly pour the mixed slurry after defoaming into a non-porous mold co...

Embodiment 3

[0036] Take 33g of nano-alumina, 0.735g of nano-magnesia, 0.711g of nano-zirconia, and 0.072g of yttrium oxide, mix them, dry grind them for 3-5 hours, and sieve them after fully drying to obtain the mixed material for use. Take 15ml of distilled water, add 0.0165g (0.05wt%) of low-viscosity polyvinyl alcohol and 0.495g (1.5wt%) of ammonium citrate, and ultrasonically dissolve it completely. Next, 0.33 g (1.0 wt%) of cornstarch was added to the solution, and the solution was placed in a water bath at 80° C. for 10-15 min while being stirred, and its pH value was adjusted to 10 with NaOH. Add the above-mentioned mixture into the solution, and carry out a cold water bath to the slurry while adding (operating device such as figure 1 Shown), continue to stir about 1h. After the stirring was completed, the solution was subjected to ultrasonic vacuuming and defoaming treatment for 8 min (operating device such as figure 2 shown). Slowly pour the mixed slurry after defoaming into ...

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Abstract

The invention relates to a high-purity nano aluminium oxide biological ceramic formed through starch curing and a preparation method and application thereof. The preparation method includes the steps that (a) nano aluminium oxide, nano magnesium oxide, nano zirconia and yttrium oxide are mixed, dried and grinded to prepare a mixture for standby application according to the weight ratio of 95.60 to 2.13 to 2.06 to 0.21; (b) distilled water, polyvinyl alcohol 0.05 wt%, ammonium citrate 1.5 wt% and corn starch 0.25-1.25 wt% are adopted to prepare mixed slurry; (c) the slurry is mixed with the mixed material under the conditions of cold bathing and stirring, and ultrasonic treatment and defoaming are performed; (d) the mixed slurry is poured into a hole-free mold for forming; (e) green body pretreatment is performed; (f) a green body is heated to reach 1250 DEG C at the heating rate of 3-5 DEG C, heat preservation is performed for 2 hours, then heating is performed to reach 1600 DEG C at the heating rate of 2-3 DEG C, and naturally cooling is performed. The prepared high-purity nano aluminium oxide biological ceramic can be used for manufacturing high-performance gastric devices, and meanwhile the preparation method meets the requirements for complicated shapes and fine sizes of biological ceramics and is a biological ceramic forming technology having application prospect.

Description

technical field [0001] The invention relates to the technical field of bio-alumina ceramics, in particular to a starch-solidified and formed high-purity nano-alumina bio-ceramic and its preparation method and application. Background technique [0002] Bioceramics are ceramic materials that are directly used in the human body or directly related to the human body in biology, medicine, and biochemistry. As a bioceramic material, it needs to meet the following conditions: biocompatibility, mechanical compatibility, excellent affinity with biological tissues, anti-thrombosis, sterilization and good physical and chemical stability. Bioceramic materials can be divided into three categories: bioinert ceramics (such as alumina ceramics, zirconia ceramics, etc.), bioactive ceramics (such as dense hydroxyapatite, bioactive glass-ceramics, etc.), and biodegradable composite materials. At present, the application range of bioceramics is mostly used to form some parts of human bones and...

Claims

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Application Information

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IPC IPC(8): C04B35/10C04B35/622
CPCC04B35/10C04B35/622C04B2235/3206C04B2235/3225C04B2235/3244C04B2235/602C04B2235/74C04B2235/77C04B2235/95
Inventor 王友法朱田丽
Owner WUHAN UNIV OF TECH