Heat treatment technology for reducing deformation of spiral bevel gear for industrial robot

A technology of industrial robots and bevel gears, applied in heat treatment furnaces, heat treatment equipment, manufacturing tools, etc., can solve problems such as low yield, large deformation, and inability to guarantee consistent product performance, achieve hardness without soft spots, and eliminate processing stress , Appearance without variegated effect

Active Publication Date: 2016-10-26
常州新区河海热处理工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

This application uses isothermal normalizing to have a more uniform structure and performance, which reduces quenching distortion to a certain extent; however, this application only changes ordinary normalizing preheating to isothermal normalizing in the heat treatment process, which simplifies However, it cannot guarantee the consistent performance of the product after one heat treatment, and there are still problems of large deformation and low yield after heat treatment.

Method used

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  • Heat treatment technology for reducing deformation of spiral bevel gear for industrial robot
  • Heat treatment technology for reducing deformation of spiral bevel gear for industrial robot
  • Heat treatment technology for reducing deformation of spiral bevel gear for industrial robot

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Embodiment

[0040] Taking the heat treatment process of a spiral bevel gear for an industrial robot with a modulus of 2.12 and a number of teeth of 60 as an example, the technical requirements for heat treatment are: surface hardness is 60-63HRC, effective hardened layer depth is 0.5-0.8mm, and the beating of ribs≤ 0.018mm (runout of ribs before heat treatment ≤ 0.01mm), deformation of inner hole ≤ 0.015mm (deformation of inner hole before heat treatment ≤ 0.008mm). In order to meet the above heat treatment requirements, a heat treatment process for reducing the deformation of the industrial robot spiral bevel gear in this embodiment includes the following steps:

[0041](1) Parts preparation: Carry out high-temperature normalizing treatment on the alloy steel billet of the brand SCM420, so that the surface hardness of the billet can reach 170-190HBW, and uniform ferrite and pearlite structures can be obtained. The preparatory heat treatment of the billet will not only affect its cutting ...

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Abstract

The invention discloses a heat treatment technology for reducing deformation of a spiral bevel gear for an industrial robot and belongs to the field of heat treatment technology. The technology comprises the following steps: 1) preparation of a spiral bevel gear part; 2) crating; 3) front cleaning; 4) carburizing and quenching: temperature equilibrium at 740 + / - 5 DEG C for 20 + / - 1 min, and carbon potential is 0.50 + / - 0.025%; temperature equilibrium at 850 + / - 5 DEG C for 20 + / - 1 min, and carbon potential is 0.65 + / - 0.025%; intensive carburizing at 915+ / - 5 DEG C for 180 + / - 1 min, and carbon potential is 1.0 + / - 0.025%; diffusion at 880 + / - 5 DEG C for 90 + / - 1 min, and carbon potential is 0.90 + / - 0.025%; quenching and temperature equilibrium at 830 + / - 5 DEG C for 30 + / - 1 min, and carbon potential is 0.65 + / - 0.025%; and cooling in 110 + / - 5 DEG C of quenching oil; 5) post cleaning; and 6) tempering. According to the invention, deformation of the spiral bevel gear after heat treatment is reduced, and first pass yield for heat treatment can reach 100%.

Description

technical field [0001] The present invention relates to a heat treatment process, more specifically, to a heat treatment process for reducing the deformation of a spiral bevel gear used in an industrial robot, the spiral bevel gear being mainly used in a robot wrist reducer. Background technique [0002] figure 1 It is a structural schematic diagram of a spiral bevel gear for industrial robots, which is mainly used in the wrist reducer of industrial robots. The industrial robot wrist reducer is the part connecting the hand and the arm. Its main function is to change the spatial direction of the hand and transfer the operating load to the arm. figure 1 The spiral bevel gear shown is an important part in the reducer system of the robot wrist. The working conditions are complex, and it is required to have excellent wear resistance, high resistance to contact fatigue and bending fatigue. These properties need to be achieved through heat treatment. . At present, for the heat t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/32
CPCC21D9/32
Inventor 殷和平殷敏洁
Owner 常州新区河海热处理工程有限公司
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