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Moulding sand with high wet-compressive strength and preparation method thereof

A technology of compressive strength and molding sand, which is applied to casting molding equipment, molds, cores, etc., can solve the problems of high air permeability and wet compressive strength, poor casting effect, and increased costs, and achieve stable performance of molding sand and reduce Effects of sensitivity and precision improvement

Inactive Publication Date: 2016-11-02
HEFEI CITY TENVER PRECISION CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Molding sand is a material used for molding in sand casting. The performance of molding sand plays an extremely important role in casting production, usually including high strength and thermal stability, good fluidity, certain plasticity, good air permeability and high collapse. For the molding sand of different uses, there are large or small differences in the performance of the molding sand. In order to be used for the casting of multiple materials or castings at the same time, the existing molding sand usually strengthens multiple properties at the same time, which not only increases the cost. However, the casting effect is not good. In the process of casting gray cast iron cylinder blocks, cylinder heads and other castings, the compaction rate of the molding sand is generally required, but there are high requirements for air permeability and wet pressure strength.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A molding sand with high wet compressive strength, made of the following raw materials in parts by weight: 32 parts of old sand, 18 parts of clay ceramsite sand, 12 parts of lime soil, 8 parts of modified peat soil, 3 parts of dickite, olivine 10 parts of sand, 2 parts of serpentine, 1 part of sodium alginate, 2 parts of spray carbon black, 6 parts of glass slag, 2 parts of silicon micropowder, 2 parts of sodium fluorosilicate, 2 parts of electric furnace ash;

[0017] Wherein, the lime soil is obtained by mixing sandy soil and lump ash above grade III with water, wherein the weight ratio of sandy soil: lump ash: water is 11:5:4;

[0018] Wherein, the modified peat soil is based on natural herb peat soil, and is modified by cetyl bromide as an active agent.

[0019] A method for preparing molding sand with high wet compressive strength, comprising the following steps:

[0020] (1) Mix the old sand, sodium alginate and silicon micropowder, and use the airflow impact met...

Embodiment 2

[0027] A molding sand with high wet compressive strength, made of the following raw materials in parts by weight: 35 parts of old sand, 12 parts of clay ceramsite sand, 10 parts of lime soil, 10 parts of modified peat soil, 4 parts of dickite, olivine 12 parts of sand, 3 parts of serpentine, 1 part of sodium alginate, 2 parts of spray carbon black, 6 parts of glass slag, 2 parts of silicon micropowder, 2 parts of sodium fluorosilicate, 1 part of electric furnace ash;

[0028] Wherein, the lime soil is obtained by mixing sandy soil and lump ash above grade III with water, wherein the weight ratio of sandy soil: lump ash: water is 11:5:4;

[0029] Wherein, the modified peat soil is based on natural herb peat soil, and is modified by cetyl bromide as an active agent.

[0030] The medium sand of the present invention has a compaction rate of 36%, a wet compressive strength of 148KPa, a water content of 4.2%, a mud content of 12%, and an air permeability of 116.

Embodiment 3

[0032] A molding sand with high wet compressive strength, made of the following raw materials in parts by weight: 34 parts of old sand, 16 parts of clay ceramsite sand, 15 parts of lime soil, 8 parts of modified peat soil, 3 parts of dickite, olivine 10 parts of sand, 2 parts of serpentine, 2 parts of sodium alginate, 1 part of spray carbon black, 3 parts of glass slag, 2 parts of silicon micropowder, 2 parts of sodium fluorosilicate, 2 parts of electric furnace ash;

[0033] Wherein, the lime soil is obtained by mixing sandy soil and lump ash above grade III with water, wherein the weight ratio of sandy soil: lump ash: water is 11:5:4;

[0034] Wherein, the modified peat soil is based on natural herb peat soil, and is modified by cetyl bromide as an active agent.

[0035] Its preparation method is the same as in Example 1.

[0036] The medium sand of the present invention has a compaction rate of 37%, a wet compressive strength of 154KPa, a water content of 4%, a mud content...

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PUM

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Abstract

The invention discloses moulding sand with high wet-compressive strength and a preparation method thereof. The moulding sand is prepared from the following raw materials: 32-36 parts of used sand, 12-18 parts of clay ceramsite sand, 8-15 parts of lime soil, 6-10 parts of modified peat soil, 3-5 parts of dickite, 8-12 parts of olivine sand, 2-4 parts of serpentine, 1-2 parts of sodium alginate, 1-2 parts of spray carbon black, 3-6 parts of broken glass, 1-2 parts of silica micropowder, 1-2 parts of sodium fluosilicate and 1-2 parts of electric stove ash. Compared with the prior art, the moulding sand and the preparation method thereof have the advantages as follows: a dry product has high expansibility after being treated, and the treated dry product can form a film to warp sand after being affected with damp in the sand so as to achieve high strength; various materials are treated separately to improve the demoulding property of the moulding sand and reduce the sensibility of the moulding sand to water during pouring, so that the precision of a casting is improved; and the moulding sand can be used for castings with high requirements on wet-compressive strength, and is stable in property and high in yield of castings.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to molding sand with high wet compressive strength and a preparation method thereof. Background technique [0002] Molding sand is a material used for molding in sand casting. The performance of molding sand plays an extremely important role in casting production, usually including high strength and thermal stability, good fluidity, certain plasticity, good air permeability and high collapse. For the molding sand of different uses, there are large or small differences in the performance of the molding sand. In order to be used for the casting of multiple materials or castings at the same time, the existing molding sand usually strengthens multiple properties at the same time, which not only increases the cost. However, the casting effect is not good. In the process of casting gray cast iron cylinder blocks, cylinder heads and other castings, the compaction rate of the mo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/02B22C1/14
CPCB22C1/02B22C1/14
Inventor 孙爱琴
Owner HEFEI CITY TENVER PRECISION CASTING