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A method for preparing clay/rubber nanocomposites by slurry blending

A technology of rubber nano-composite materials, applied in the field of rubber products, which can solve problems such as high hazards to people or the environment, complex reaction systems, and low clay mass fractions

Active Publication Date: 2021-08-10
NORTH CHINA ELECTRIC POWER UNIV (BAODING)
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The in-situ polymerization method is to swell the clay in the liquid monomer, and then the monomer initiates polymerization between the clay layers. This method has a complex reaction system, is difficult to control, has a long reaction time, and the mass fraction of the clay is very low; solution blending The method is to disperse the clay in the organic solvent, add the rubber solution to mix, and then remove the organic solvent. The larger the mass fraction of the clay, the higher the dispersibility requirement, the more solvent is needed, so removing and recovering the solvent becomes very important. It is a big problem, and the use of organic solvents is more harmful to people or the environment; the melt intercalation method is to organically modify the clay, and the modified clay is blended with rubber. Since this method uses organic clay, The organic modification process will greatly increase the cost; the emulsion co-precipitation method is to mix the clay water suspension with the latex, and then add electrolytes for co-flocculation. The whole process consumes a lot of water, resulting in waste of water resources. In addition, the electrolyte solution treatment in the later stage is also a problem.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] (1) 15g montmorillonite is mixed with 85g water, and it is 15% montmorillonite slurry that mass concentration is obtained after stirring;

[0029] (2) 6.7g montmorillonite slurry (containing 1g montmorillonite) and 100g styrene-butadiene rubber are mixed uniformly by a double-roller mill;

[0030] (3) drying in an oven at 50° C. for 24 hours to obtain a montmorillonite / styrene butadiene rubber nanocomposite;

[0031] (4) Add 5.0g zinc oxide, 2.0g stearic acid, 0.5g accelerator D, 0.5g accelerator DM, 1.0g antiaging agent 4010NA, 0.2g accelerator TMTD, and 2.0g sulfur through a double-roll mill In the montmorillonite / styrene-butadiene rubber nanocomposite, the mixing is uniform. Finally, the montmorillonite / styrene-butadiene rubber nanocomposite material was obtained at 150°C according to the normal curing time, and the test was carried out according to relevant standards. The properties of the composite material are shown in Table 1.

Embodiment 2

[0033] (1) 20g montmorillonite is mixed with 80g water, and the mass concentration obtained after stirring is 20% montmorillonite slurry;

[0034] (2) 50g montmorillonite slurry (containing 10g montmorillonite) and 100g styrene-butadiene rubber are mixed uniformly by a double-roller mill;

[0035] (3) drying in an oven at 50° C. for 24 hours to obtain a montmorillonite / styrene butadiene rubber nanocomposite;

[0036] (4) Add 5.0g zinc oxide, 2.0g stearic acid, 0.5g accelerator D, 0.5g accelerator DM, 1.0g antiaging agent 4010NA, 0.2g accelerator TMTD, and 2.0g sulfur through a double-roll mill In the montmorillonite / styrene-butadiene rubber nanocomposite, the mixing is uniform. Finally, it is vulcanized at 150° C. according to the positive vulcanization time to obtain the montmorillonite / styrene butadiene rubber nanocomposite material. Tested according to relevant standards, the performance of the composite material is shown in Table 1.

Embodiment 3

[0038] (1) 20g montmorillonite is mixed with 80g water, and the mass concentration obtained after stirring is 20% montmorillonite slurry;

[0039] (2) 50g montmorillonite slurry (containing 10g montmorillonite) and 100g nitrile rubber are mixed uniformly by a double-roller mill;

[0040] (3) drying in an oven at 50° C. for 24 hours to obtain a montmorillonite / nitrile rubber nanocomposite;

[0041] (4) 5.0g zinc oxide, 1.0g stearic acid, 1.0g accelerator DM, 2.0g anti-aging agent 4010NA, 1.5g sulfur are added in the montmorillonite / acrylonitrile-butadiene rubber nanocomposite by a two-roll mill, Mix well. Finally, it is vulcanized at 160° C. according to the positive vulcanization time to obtain the montmorillonite / acrylonitrile-butadiene rubber nanocomposite material. Test according to relevant standards. The properties of the composite materials are listed in Table 1.

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PUM

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Abstract

The invention relates to a method for preparing a clay / rubber nanocomposite material by slurry blending in the technical field of rubber products. Clay is first mixed with water to prepare a clay slurry, the clay slurry is mixed with rubber by mechanical blending, and then dried to obtain a clay / rubber compound; subsequently, other rubber additives are added to the clay / rubber compound by mechanical blending Middle; Finally, clay / rubber nanocomposites were obtained by vulcanization. The preparation method of the clay / rubber nanocomposite material provided by the present invention is simple in process, does not involve clay organic modification, has less water consumption, low cost, and is green and environmentally friendly. The prepared clay / rubber nanocomposite material is dispersed in the rubber matrix Well, composites have excellent mechanical properties.

Description

technical field [0001] The invention belongs to the technical field of rubber products, and in particular relates to a method for preparing a clay / rubber nanocomposite material by slurry blending. Background technique [0002] The rubber industry is an important part of petrochemical industry and occupies a pivotal position in the national economy. Carbon black and silica are the most widely used reinforcing agents in the rubber industry, which can significantly improve the modulus and damage resistance of vulcanized rubber. However, carbon black will cause environmental pollution and depend on the petroleum industry, and a large amount of dust will be generated during the production process; while the production of white carbon black is more complicated, its affinity with rubber matrix is ​​not as good as carbon black, its density is low, and its cost is high. People have been actively seeking a filling and reinforcing agent that can replace carbon black and silica. Clay h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J3/205C08L9/06C08L9/02C08K13/04C08K7/00C08K3/34C08K5/09
CPCC08J3/2053C08J2309/02C08J2309/06C08K3/346C08K5/09C08K7/00C08K13/04C08K2201/011C08L9/06C08L9/02
Inventor 何少剑马洪飞林俊胡建斌刘山新
Owner NORTH CHINA ELECTRIC POWER UNIV (BAODING)
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