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Railway structure concrete protecting coating and preparation method and using method thereof

A protective coating and concrete technology, applied in coatings, epoxy coatings, reflective/signal coatings, etc., can solve the problems of difficult construction of bridge cracks, difficult to guarantee maintenance quality, short maintenance time, etc. Environmental adaptability and aging resistance, improved elongation at break, stable internal humidity

Active Publication Date: 2018-01-19
METALS & CHEM RES INST CHINA ACAD OF RAILWAY SCI +4
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the cracks in the concrete of railway bridges have been improved by taking maintenance measures such as grouting and sealing of harmful cracks, the maintenance of bridge cracks in the operation process has difficulties in construction, high technical professional requirements, and the time available for maintenance every year Short, maintenance quality is difficult to guarantee, etc.
[0003] At present, neither the railway concrete bridge nor the ballastless track of the high-speed railway has a protection system against harsh environmental conditions.

Method used

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  • Railway structure concrete protecting coating and preparation method and using method thereof
  • Railway structure concrete protecting coating and preparation method and using method thereof
  • Railway structure concrete protecting coating and preparation method and using method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0077] Embodiment 1: preparation and performance test of concrete bridge protective coating of the present invention

[0078] 1, the preparation of concrete bridge protective coating of the present invention:

[0079] (1) Sealing primer: epoxy sealing primer (provided by Langfang Santong Chemical Industry Co., Ltd.).

[0080] (2) Polyurethane intermediate paint:

[0081] A1 component raw materials: 45.7g polyether 4000, 14.3g polyether 330N, 13g sharp titanium dioxide, 5.0g talcum powder, 9.35g barium sulfate, 0.05g carbon black, 0.5g bentonite, 1.3g modified acrylic resin, 0.1g hydrophobic siloxane, 0.7g ethylene-ethyl acrylate copolymer, 10g ethylene glycol ether acetate;

[0082] B1 component raw materials: 60g of diphenylmethane diisocyanate (98% of analytical purity, white to pale yellow molten solid), 20g of ethylene glycol ether acetate;

[0083] Preparation:

[0084] Put polyether 4000 and polyether 330N in a dispersion tank, add sharp titanium dioxide, talcum po...

Embodiment 2

[0105] Embodiment 2: preparation and performance test of concrete bridge protective coating of the present invention

[0106] 1, the preparation of concrete bridge protective coating of the present invention:

[0107] (1) Sealing primer: epoxy sealing primer (provided by Langfang Santong Chemical Industry Co., Ltd.).

[0108] (2) Polyurethane intermediate paint:

[0109]A1 component raw materials: 30.5g polyether 4000, 9.5g polyether 330N, 28g sharp titanium dioxide, 5.0g ceramic beads, 14.35g barium sulfate, 0.05g carbon black, 0.5g bentonite, 1.3g modified acrylic resin , 0.1g hydrophobic siloxane, 0.7g ethylene-ethyl acrylate copolymer, 10g ethylene glycol ether acetate;

[0110] Raw material of B1 component: 48g of diphenylmethane diisocyanate (98% of analytical purity, white to pale yellow molten solid), 12.0g of xylene;

[0111] Preparation:

[0112] Put polyether 4000 and polyether 330N in the dispersing tank, add sharp titanium dioxide, ceramic microbeads, barium...

Embodiment 3

[0130] Embodiment 3: preparation and performance test of concrete bridge protective coating of the present invention

[0131] 1, the preparation of concrete bridge protective coating of the present invention:

[0132] (1) Sealing primer: epoxy sealing primer (provided by Langfang Santong Chemical Industry Co., Ltd.).

[0133] (2) Polyurethane intermediate paint:

[0134] A1 component raw materials: 38g polyether 4000, 12g polyether 330N, 24g sharp titanium dioxide, 5.0g talc, 8.35g barium sulfate, 0.05g carbon black, 0.5g bentonite, 1.3g modified acrylic resin, 0.1g Hydrophobic siloxane, 0.7g ethylene-ethyl acrylate copolymer, 10g ethylene glycol ether acetate;

[0135] B1 component raw materials: 53g of diphenylmethane diisocyanate (98% of analytical purity, white to light yellow molten solid), 18g of ethylene glycol ether acetate;

[0136] Preparation:

[0137] Put polyether 4000 and polyether 330N in a dispersion tank, add sharp titanium dioxide, talcum powder, barium...

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Abstract

The invention provides railway structure concrete protecting coating and a preparation method and a using method thereof. The protecting coating comprises a sealing primer layer, a polyurethane middlepaint layer and a fluorocarbon finish paint layer. The protecting coating has excellent adhesion; when the protecting coating is used for protecting a railway concrete bridge, the protecting coatingcan avoid occurrence of a situation that the railway concrete bridge cracks first and then is repaired in a special environmental region, significantly improves the durability of the railway concretebridge, prolongs the service life the railway concrete bridge, can achieve an excellent concrete protecting effect in the case of relatively thin concrete bridge coating thickness, and is convenient and fast to use; the protecting coating can also be used for protecting the surface of a ballastless track structure, and when the protecting coating is applied to the surface of a concrete track plateunder a steel rail or the surface of a ballast bed plate, the temperature difference between day and night due to sunlight irradiation can be reduced, the warpage amount of the track plate can be reduced, the open joints of plate corners or upwarp of the ballast bed plate or other damages can be reduced or even eliminated, and the effect of improving the durability of a ballastless track high-speed railway with a strict requirement on the smoothness is relatively good.

Description

technical field [0001] The invention relates to a protective coating for improving the durability of main structure concrete in the field of railway civil engineering, covering the field of durability protection of concrete prefabricated components and pouring objects, and particularly relates to a protective coating for railway concrete bridges and high-speed rail ballastless track protection in harsh environments Coatings and methods of making and using same. Background technique [0002] With the implementation of strategies such as my country's western development, revitalization of the Northeast, and the "One Belt, One Road" strategy, railways are gradually being constructed in special areas such as extreme cold, large temperature differences, dryness, and acid rain corrosion environments. For the 100-year design service life of railway bridges, Concrete bridge structures will face severe tests and there are great uncertainties. For example, the cracking problem of conc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D127/12C09D163/00C09D175/08C09D7/61C09D5/33C08G18/76C08G18/48
Inventor 杜存山王涛祝和权南阳戴胜勇陈克坚郭建勋刘斌文望青王祯苏伟陈建峰
Owner METALS & CHEM RES INST CHINA ACAD OF RAILWAY SCI
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