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Continuous crystallization system of cobalt sulfate with coarse grain and low water insoluble matters as well as process thereof

A technology of crystallization system and water-insoluble matter, which is applied in the direction of cobalt sulfate, solution crystallization, and crystallization separation, etc., can solve problems such as no removal method of cobalt sulfate water-insoluble matter, no consideration of heat exchanger cleaning, and high requirements for equipment sealing. Achieve the effect of high degree of automation, convenient cleaning and high production efficiency

Active Publication Date: 2018-03-27
QINGYUAN JIAZHI NEW MATERIAL RES INST CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This technology realizes the continuous crystallization production of cobalt sulfate products, but it has the following disadvantages: (1) This technology realizes partial circulation of the cooling water outlet by adding the cooling water storage tank of the tube-and-tube heat exchanger, but it occupies a large area and replaces the The cleaning after the heater is blocked is not considered; (2) The crystals pass through the discharge pump and then enter the centrifugal separation, which will cause friction damage to the particles during the discharge process; (3) The crystallizer with DTB structure, the inside of the guide tube The stirring paddle seriously damages the crystal particle size
The biggest disadvantage of this technology is that vacuum crystallization is carried out after heating the circulating crystallization slurry, which consumes a lot of energy, the end temperature of crystallization is 75°C, the crystallization rate is low, and a vacuum system needs to be prepared, which requires high airtightness of the equipment.
[0006] What is worth noting is that the removal method of cobalt sulfate water-insoluble matter is not involved in the prior disclosed technology

Method used

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  • Continuous crystallization system of cobalt sulfate with coarse grain and low water insoluble matters as well as process thereof
  • Continuous crystallization system of cobalt sulfate with coarse grain and low water insoluble matters as well as process thereof
  • Continuous crystallization system of cobalt sulfate with coarse grain and low water insoluble matters as well as process thereof

Examples

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Effect test

Embodiment 1

[0037] A continuous crystallization system and technology of cobalt sulfate with coarse particles and low water insolubles, the production steps are as follows.

[0038] (a) First, the volume 45m 3 The Oslo cooling crystallizer is filled with Co90g / L stock solution, turn on the crystallization circulation pump frequency 30Hz, open the cooling water valve of the external cooler and start the cooling water circulation pump, the cobalt sulfate concentrate with a density of 1.40g / L is finely filtered with 0.02μm and mixed with the crystallizer The supernatant is mixed into the external cooler to form a supersaturated solution, and enters the crystallizer through the crystallizer guide tube to grow on the original crystal nucleus.

[0039] (b) When the crystals in the aging area of ​​the crystallizer reach 0.5mm or more, the cobalt sulfate is continuously discharged into the dehydrator, and the coarse cobalt sulfate containing 1% free water is obtained after classification, and the...

Embodiment 2

[0044] A continuous crystallization system and technology of cobalt sulfate with coarse particles and low water insolubles, the production steps are as follows.

[0045] (a) First the volume is 90m 3 The Oslo cooling crystallizer is filled with Co140g / L stock solution, turn on the crystallization circulation pump frequency 50Hz, open the cooling water valve of the external heat exchanger and start the cooling water circulation pump, the density of 1.55g / L cobalt sulfate concentrate is filtered through 0.1μm and crystallized The supernatant of the crystallizer is mixed into the external heat exchanger to form a supersaturated solution, and enters the crystallizer through the crystallizer draft tube to grow on the original crystal nucleus.

[0046] (b) When the crystals in the aging area of ​​the crystallizer reach more than 1mm, the cobalt sulfate is continuously discharged into the cylindrical sand washing machine, and after classification, the coarse-grained cobalt sulfate co...

Embodiment 3

[0051] A continuous crystallization system and technology of cobalt sulfate with coarse particles and low water insolubles, the production steps are as follows.

[0052] (a) First, the volume of 75m 3 The Oslo cooling crystallizer is filled with Co115g / L stock solution, turn on the crystallization circulation pump frequency 40Hz, open the cooling water valve of the external cooler and start the cooling water circulation pump, the cobalt sulfate concentrate with a density of 1.45g / L is filtered through 0.06μm and mixed with the crystallizer The supernatant is mixed into the external cooler to form a supersaturated solution, and enters the crystallizer through the crystallizer draft tube to grow on the original crystal nucleus.

[0053] (b) When the crystal in the aging area of ​​the crystallizer reaches more than 0.75mm, the cobalt sulfate is continuously discharged into the shaking table, and after classification, the coarse cobalt sulfate containing 3% free water is obtained ...

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Abstract

The invention discloses a continuous crystallization system of cobalt sulfate with coarse grain and low water insoluble matters as well as a process thereof. The continuous crystallization system comprises a filtering machine set, a cooling crystallization set, a discharging set, and connecting pipelines. The continuous crystallization process is as follows: a cooling crystallizer is full of a stock solution or mother liquor, a crystallization circulating pump is opened, cobalt sulphate concentrate which is precisely filtered and a crystallizer supernatant are mixed and enter an external cooler in order to form a supersaturated solution, and the solution enters a crystallizer through a crystallizer guide shell and grows on an original crystal nucleus; cobalt sulfate from an Oslo cooling crystallizer aging zone is discharged and enters a grader, and air drying of cobalt sulfate of coarse grain is directly carried out in order to obtain a qualified cobalt sulfate product; the grader fines enter a thickener, and underflow of the thickener returns the crystallizer and is used as a crystal seed; a part of the thickener overflow returns and is used as a washing lotion for grading, and apart of the thickener overflow is filtered by a filter press and a precision filter and enters an evaporative concentration process. The process has the advantages of good continuity, large proportionof products with coarse grain, low content of water insoluble matters, high crystallization rate, and the like.

Description

technical field [0001] The invention belongs to the technical field of cooling and crystallization of industrial salts, and in particular relates to a continuous crystallization production system of cobalt sulfate with coarse particles and low water insoluble matter and a process thereof. Background technique [0002] At present, the cobalt sulfate crystallization process is routinely cooled by a jacketed crystallization tank, which is suitable for production organizations with small output and no particle size requirements. There are problems such as low production efficiency, small crystal particles, and products that are easy to harden after long-term storage. Especially in recent years, with the development of mechanical automation and the increase of labor costs, it has become a hot spot in the industry to study long-term storage of coarse-grained cobalt sulfate that is not hardened, has good fluidity, and is easy to transport for downstream customers. [0003] ZL201521...

Claims

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Application Information

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IPC IPC(8): B01D9/00B01D9/02C01G51/10
CPCB01D9/0059B01D2009/0086C01G51/10
Inventor 梁伟华付海阔吴理觉林春明万承平
Owner QINGYUAN JIAZHI NEW MATERIAL RES INST CO LTD
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