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A long-life trolleybus pantograph slide plate and preparation method thereof

A technology for trolleybuses and pantographs, applied in current collectors, electric vehicles, power collectors, etc., can solve the problems of increased material costs, low mechanical strength of carbon skateboards, and easy occurrence of local grooves

Active Publication Date: 2020-08-04
ACADEMY OF ARMORED FORCES ENG PLA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

(1) The mechanical strength of the carbon skateboard is low, and the impact toughness is relatively poor. During the operation of the trolleybus, the pantograph skateboard is easy to fall off and break, and the service life is low. It is severely worn during use and prone to local grooves , especially in the rainy season and humid areas, due to the increased friction, the probability of pantograph-catenary failure is higher
(2) The inherent resistance of carbonaceous materials is large, and the contact pressure drop is relatively high. At the same time, due to parameter fluctuations in the production process, the performance of carbonaceous materials is uneven, which has a great impact on the electrical conductivity of the pantograph.
(3) The preparation of the existing pantograph carbon slide needs to go through multiple processes such as raw material mixing, cold pressing and hot pressing, pressure curing and high-temperature graphitization. The process has many steps, the production process is time-consuming and laborious, and the production efficiency is low.
(4) The production cost of the existing pantograph is relatively high. Due to the complexity and difficulty of the production process and the increase in material cost, the cost of the pantograph is relatively high
[0005] The above patents have improved the pantograph slide in terms of structure and materials, but still use carbon-based materials to prepare the pantograph slide, which cannot fundamentally solve the problem of carbon slide breakage and slag drop, and the performance of the pantograph slide. still needs to be further improved
At present, there are no patents or documents at home and abroad that improve the performance of pantograph slides by preparing conductive and wear-resistant composite coatings.

Method used

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  • A long-life trolleybus pantograph slide plate and preparation method thereof
  • A long-life trolleybus pantograph slide plate and preparation method thereof
  • A long-life trolleybus pantograph slide plate and preparation method thereof

Examples

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Effect test

Embodiment 1

[0060] (1) Preparation of Cu-TiO by ultrasonic dispersion and spray drying 2 Composite powder

[0061] 1) In terms of mass percentage, 15% of Cu powder with an average particle size of 15 μm and 85% of nano-TiO with an average particle size of 60 nm 2 The powder is doped and mixed to obtain a mixed powder;

[0062]2) In terms of mass percentage, take 23% mixed powder, 74% deionized water and 3% binder PVA respectively and mix them to obtain a mixed slurry;

[0063] 3) Place the mixed slurry obtained in step 2) in an ultrasonic reactor, and continuously ultrasonically disperse it at a frequency of 40 Hz and a temperature of 55°C for 5 hours. During the ultrasonic dispersion process, add 0.9% of the total weight of the slurry to the slurry % dispersant SND 6800;

[0064] 4) Use the LGZ-25 centrifugal spray dryer to spray and granulate the slurry obtained in step 3) by ultrasonic dispersion. The selected spray drying parameters are shown in Table 1. After spray granulation, Cu...

Embodiment 2

[0073] (1) Preparation of Cu-TiO by ultrasonic dispersion and spray drying 2 Composite powder

[0074] 1) In terms of mass percentage, take 30% of Cu powder with an average particle size of 15 μm and 70% of nano-TiO with an average particle size of 60 nm 2 The powder is doped and mixed to obtain a mixed powder;

[0075] 2) Take 25% of the mixed powder, 74% of deionized water and 1% of the binder PVA, respectively, according to the mass percentage, and then stir to obtain the mixed slurry;

[0076] 3) Place the mixed slurry obtained in step 2) in an ultrasonic reactor, and continuously ultrasonically disperse at a frequency of 45 Hz and a temperature of 60°C for 3.5 hours. During the ultrasonic dispersion process, add 0.5% of the total weight of the slurry to the slurry % dispersant SND 6800;

[0077] 4) Select the LGZ-25 type centrifugal spray dryer to spray and granulate the slurry obtained by ultrasonic dispersion in step 3), the selected spray drying parameters are as sh...

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Abstract

The invention relates to a novel long-life trolleybus pantograph contact strip and a preparation method thereof. According to the defects of an existing trolleybus pantograph contact strip, the invention provides a design and preparation method of a novel trolleybus pantograph contact strip. A plasma spraying method is adopted for performing in-situ preparation of a Cu-TinO2n-1 composite coating on a contact strip substrate so as to replace an existing carbon contact strip. The coating is prepared from the following components in mass percent: 65-75% of Ti4O7, 10-20% of Cu, 8-15% of TixO2x-1 and 5-10% of TiO2, wherein x is greater than or equal to 5 and less than or equal to 10. Ceramic Ti4O7 in the coating has high conductivity and wear resistance, and a metal phase Cu is added to improvethe current collection stability, so that the conductivity, wear resistance and corrosion resistance of the pantograph contact strip are effectively improved, the service life of the pantograph contact strip is prolonged, and the pantograph contact strip has good application prospects.

Description

technical field [0001] The invention relates to the field of preparation of trolley bus pantograph slides, in particular to a trolley bus pantograph slide with high performance and long life and a preparation method thereof. Background technique [0002] Known as "green public transport", trolleybus is a vehicle between trams and internal combustion engine buses. It combines all the advantages of trams and internal combustion engine buses, and overcomes the two Disadvantages of transportation. Compared with trams, the noise generated by the traction motors of trolleybuses during operation is lower than that of internal combustion engines in automobiles, and the noise generated by rubber tire friction is also very small, with smooth acceleration and braking, zero pollution emissions, and increased ride comfort. The mechanical reliability and energy efficiency of the trolley bus are relatively high, the service life is long, there is no power loss at idle speed, the accelerat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B60L5/20C23C4/06C23C4/134
CPCB60L5/20C23C4/06C23C4/134
Inventor 王海斗马国政王译文何鹏飞陈书赢刘明邢志国王海军徐滨士
Owner ACADEMY OF ARMORED FORCES ENG PLA