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Anti-corrosion flint clay refractory brick and preparation method thereof

A refractory brick and corrosion-resistant technology, applied in the field of corrosion-resistant coke gemstone refractory bricks and their preparation, can solve the problems of increasing the loss of heat energy, increasing the thermal conductivity of refractory materials, and reducing the thermal insulation effect of refractory materials.

Inactive Publication Date: 2018-04-24
HENAN HAINADE NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The commonly used refractory castables are mainly Al 2 o 3 -SiO 2 However, when this type of refractory material is used in petrochemical and other industries, due to the influence of the reducing atmosphere environment, the damage of the refractory material will be aggravated, thereby reducing the service life of the material
In addition, due to the large size of pores in traditional refractory aggregates, the pore diameters are mostly at the millimeter level, so when the material is used in a high temperature environment, due to the intensification of radiation heat transfer and convective heat transfer through the gas in the pores, the refractory material will The thermal conductivity of the refractory material increases, which in turn reduces the heat insulation effect of the refractory material, increases the loss of heat energy, and leads to an increase in energy costs.

Method used

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  • Anti-corrosion flint clay refractory brick and preparation method thereof
  • Anti-corrosion flint clay refractory brick and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0026] This embodiment provides a corrosion-resistant scorched gemstone refractory brick, comprising a refractory brick substrate and a high temperature resistant coating sprayed on the surface of the refractory brick substrate; wherein the raw materials of the refractory brick substrate include: 25% large scorched gemstone particles, Hollow glass beads 8%, metakaolin superfine powder 20%, titanium dioxide 3%, expanded graphite 0.5%, fly ash 10%, diatomaceous earth 5.5%, aluminum stearate 6%, and pulp water 22%. The raw materials of the high temperature resistant coating include: polysiloxane 45%, potassium hexatitanate whisker 3%, Mo powder 10%, and ethanol 42%.

[0027] Wherein, the particle size of the scorched gemstone is 1 mm to 3 mm, the particle size of the hollow glass beads is 0.5 mm to 1 mm, the particle size of the metakaolin ultrafine powder is less than 0.043 mm, and the particle size of the diatomite is less than 0.074mm. The chemical components in each raw materia...

Embodiment 2

[0034] This embodiment provides a corrosion-resistant scorched gemstone refractory brick, which includes a refractory brick matrix and a high temperature resistant coating sprayed on the surface of the refractory brick matrix; wherein the refractory brick matrix includes the following mass percentage materials: Large particles 30%, hollow glass beads 8%, metakaolin ultrafine powder 22%, titanium dioxide 8%, expanded graphite 1.5%, fly ash 8.5%, diatomaceous earth 10%, aluminum stearate 6%, pulp Water 6%. The raw materials of the high temperature resistant coating include: polysiloxane 40%, Mo powder 10%, potassium hexatitanate whisker 3%, and ethanol 47%.

[0035] The preparation method of the corrosion-resistant scorched gem refractory brick described in this embodiment is the same as the preparation method in Example 1. After testing, the density of the corrosion-resistant scorched gem refractory brick prepared in this example is 2.3g / cm 3 .

Embodiment 3

[0037] This embodiment provides a corrosion-resistant scorched gem refractory brick, which includes a refractory brick substrate and a high temperature resistant coating sprayed on the surface of the refractory brick substrate; wherein, the raw material of the refractory brick substrate includes: 25.5% large scorched gem particles , Hollow glass beads 8%, metakaolin ultrafine powder 25%, titanium dioxide 3%, expanded graphite 1.5%, fly ash 5%, diatomaceous earth 5%, aluminum stearate 3%, pulp water 24%; The raw materials for preparing the high temperature resistant coating include: polysiloxane 45%, Mo powder 7%, potassium hexatitanate whisker 1%, and ethanol 47%.

[0038] The preparation method of the corrosion-resistant scorched gem refractory brick described in this embodiment is the same as the preparation method in Example 1. After testing, the density of the corrosion-resistant scorched gem refractory brick prepared in this example is 1.9g / cm 3 .

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Abstract

The invention provides a corrosion-resistant burnt gem refractory brick, comprising a refractory brick base and a high-temperature resistant coating sprayed on the surface of the refractory brick base; wherein, the raw materials of the refractory brick base include: 25% to 31% of burnt gemstone large particles %, hollow glass microspheres 8%~17%, superfine metakaolin powder 20%~25%, titanium dioxide 3%~8%, expanded graphite 0.5%~1.5%, fly ash 5%~10%, diatoms 5% to 10% of soil, 3% to 6% of aluminum stearate, and the balance is pulp water; the raw materials of the high temperature resistant coating include: polysiloxane 40% to 45%, potassium hexatitanate whisker 1 %~3%, Mo powder 3%~10%, and the balance is ethanol. The invention also provides a method for preparing the corrosion-resistant coke gem refractory brick. The method has simple steps and is easy for automatic production.

Description

Technical field [0001] The invention belongs to the technical field of refractory materials, and specifically relates to a corrosion-resistant scorched gem refractory brick and a preparation method thereof. Background technique [0002] Refractory materials are widely used in high-temperature industries such as metallurgy, petrochemical, and glass due to their good corrosion resistance to high-temperature media and their thermal insulation properties. With the increasing emphasis on energy saving and consumption reduction in our country, light refractory materials with good thermal insulation effect have received more research and development. Unshaped refractory materials have received special attention due to their convenient construction, low production cost, and good overall structure of the lining. Among them, refractory castables are the most widely used. [0003] The commonly used refractory castable is mainly Al 2 O 3 -SiO 2 However, when such refractory materials are used...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/101C04B38/08C04B41/88
CPCC04B35/101C04B35/62204C04B38/08C04B41/009C04B41/5133C04B41/88C04B2235/3232C04B2235/3418C04B2235/349C04B2235/36C04B2235/425C04B2235/77C04B2235/96C04B2235/9607C04B38/0067C04B38/0054C04B41/4961C04B41/4596
Inventor 张微微计富宝吉飞虎
Owner HENAN HAINADE NEW MATERIAL CO LTD
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