High-thermal-conductivity low-dielectric-loss polyphenylene sulfide composite and preparation method thereof

A technology of composite materials and polyphenylene sulfide, which is applied in the direction of heat exchange materials, chemical instruments and methods, etc., can solve the problems of limited application, influence on wave permeability, poor thermal conductivity of polyphenylene sulfide, etc., and achieve excellent low Dielectric properties, improved mechanical properties, and low dielectric loss

Inactive Publication Date: 2018-06-15
SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] Polyphenylene sulfide has the characteristics of high temperature resistance, flame retardancy, high mechanical properties, excellent fluidity, and stable size. It is very suitable for electronic communication products to meet the requirements of temperature resistance, flame retardancy, and precision injection molding, so it is widely used in the electronic communication industry; However, polyphenylene sulfide itself has poor thermal conductivity and needs to be modified
Most of the current modification methods use thermally conductive fillers such as metal fibers, alumina, and silicon carbide to modify polyphenylene sulfide. Although it can improve its thermal conductivity, it increases the dielectric loss of the final composite material to varying degrees and affects its performance. Wave transparency, which is not conducive to the transmission of communication signals, which limits its further application in the field of communication

Method used

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  • High-thermal-conductivity low-dielectric-loss polyphenylene sulfide composite and preparation method thereof
  • High-thermal-conductivity low-dielectric-loss polyphenylene sulfide composite and preparation method thereof
  • High-thermal-conductivity low-dielectric-loss polyphenylene sulfide composite and preparation method thereof

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preparation example Construction

[0039]

[0040] A kind of preparation method of modified polyphenylene sulfide composite material, it comprises the following steps:

[0041] (1), 30-60 parts of boron nitride and 0.8-3.0 parts of coupling agent are mixed to obtain the first mixture;

[0042] (2), 1.0-5.0 parts of dispersant are added to the first mixture, and the second mixture is obtained after mixing;

[0043](3) After mixing 100 parts of polyphenylene sulfide resin, 5-15 parts of compatibilizer and 0.4-1.2 parts of antioxidant, add it from the main feeding port of the screw extruder, and extrude the second mixture from the screw The side feeding port of the extruder is added, and 10-40 parts of glass fiber is added from the glass fiber inlet of the screw extruder, extruded and granulated by the screw extruder, and the modified polyphenylene sulfide compound in the form of pellets is obtained. Material. The main feeding port is located in the first area of ​​the barrel, the glass fiber port is located i...

Embodiment 1

[0050] This embodiment provides a modified polyphenylene sulfide composite material, the production raw materials of which include the following components:

[0051]

[0052] Wherein, the above polyphenylene sulfide resin has a melt index of 500 g / 10 min.

[0053]

[0054] This embodiment also provides a method for preparing a modified polyphenylene sulfide composite material, which includes the following steps:

[0055] (1) Add 60 parts of boron nitride (spherical boron nitride) and 3.0 parts of coupling agent (KH-570) into a high-speed mixer, and mix at a temperature of 60°C for 6 minutes at a speed of 500 rpm to obtain the first mixture ;

[0056] (2) Add 5.0 parts of dispersant (PETS) to the first mixture in step (1), and continue to mix at a temperature of 120° C. for 15 minutes at a speed of 1000 rpm to obtain a second mixture;

[0057] (3), put 100 parts of polyphenylene sulfide resin, 15 parts of compatibilizer (SEBS-g-MAH) and 1.2 parts of antioxidant (1010 / 168...

Embodiment 2

[0060] This embodiment provides a modified polyphenylene sulfide composite material, the production raw materials of which include the following components:

[0061]

[0062] Wherein, the above polyphenylene sulfide resin has a melt index of 900 g / 10 min.

[0063]

[0064] This embodiment also provides a method for preparing a modified polyphenylene sulfide composite material, which includes the following steps:

[0065] (1) Add 30 parts of boron nitride (boron nitride fiber) and 0.8 parts of coupling agent (KH-550) into a high-speed mixer, and mix at a speed of 200 rpm for 3 minutes at a temperature of 30°C to obtain the first mixture ;

[0066] (2) Add 1.0 parts of dispersant (EBS) to the first mixture in step (1), and continue to mix at a temperature of 70° C. for 5 minutes at a speed of 600 rpm to obtain a second mixture;

[0067] (3), 100 parts of polyphenylene sulfide resin, 5 parts of compatibilizer (SEBS) and 0.4 part of antioxidant (1790 / 168=1 / 2) were mixed at ...

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Abstract

The invention provides a high-thermal-conductivity low-dielectric-loss polyphenylene sulfide composite and a preparation method thereof. The composite comprises 100 parts of polyphenylene sulfide resin, 10 to 40 parts of glass fibers, 30 to 60 parts of boron nitride, 5 to 15 parts of a compatilizer, 0.8 to 3.0 parts of a coupling agent, 1.0 to 5.0 parts of a dispersant and 0.4 to 1.2 parts of an anti-oxidant. The preparation method comprises the following steps: mixing boron nitride with the coupling agent so as to obtain a first mixture, adding the dispersant into the first mixture and carrying out mixing so as to obtain a second mixture; and mixing the polyphenylene sulfide resin, the compatilizer and the anti-oxidant, adding the obtained mixture into a screw extruder from a main feed inlet, adding the second mixture into the screw extruder from a lateral feed inlet, adding the glass fibers into the screw extruder from a glass fiber feeding inlet, and carrying out extrusion granulation via the screw extruder so as to obtain the polyphenylene sulfide composite in the form of granules. The polyphenylene sulfide composite provided by the invention has the advantages of high heat conduction coefficient and low dielectric loss and is applicable to the field of electrocommunication.

Description

technical field [0001] The invention belongs to the technical field of polymer materials, and relates to a modified polyphenylene sulfide composite material and a preparation method thereof. Background technique [0002] Polyphenylene sulfide has the characteristics of high temperature resistance, flame retardancy, high mechanical properties, excellent fluidity, and stable size. It is very suitable for electronic communication products to meet the requirements of temperature resistance, flame retardancy, and precision injection molding, so it is widely used in the electronic communication industry; However, polyphenylene sulfide itself has poor thermal conductivity and needs to be modified. Most of the current modification methods use thermally conductive fillers such as metal fibers, alumina, and silicon carbide to modify polyphenylene sulfide. Although it can improve its thermal conductivity, it increases the dielectric loss of the final composite material to varying degre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L81/02C08L51/00C08L53/02C08L83/04C08L23/06C08L23/08C08K13/06C08K9/06C08K7/18C08K7/14C08K7/08C09K5/14
CPCC08K2201/003C08L81/02C08L2205/025C08L2205/03C08L2205/08C09K5/14C08L51/006C08K13/06C08K9/06C08K7/18C08K7/14C08L53/025C08K7/08C08L83/04C08L51/00C08L23/06C08L23/0869
Inventor 杨桂生赵敏李兰杰
Owner SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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