Method for conducting synchronous modification on powder-feeding type laser additive manufacturing manufactured workpiece

A technology for laser additive materials and parts, applied in the field of rolling process, can solve the problems such as difficulty in guaranteeing the qualified rate of generated products, increasing manufacturing costs, complicated process, etc., reducing the surface roughness of parts, improving the density, The effect of improving rolling efficiency

Active Publication Date: 2018-07-06
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, like other widely used post-processing methods, the process is further complicated, which increases the manufacturing cost and makes it difficult to guarantee the qualified rate of the produced products.
However, the process method of rolling to enhance the strength of parts, which is widely used in various fields, is still blank in the application of laser additive manufacturing parts, and the method of realizing simultaneous modification of additive manufacturing parts has not yet been reported.

Method used

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  • Method for conducting synchronous modification on powder-feeding type laser additive manufacturing manufactured workpiece
  • Method for conducting synchronous modification on powder-feeding type laser additive manufacturing manufactured workpiece
  • Method for conducting synchronous modification on powder-feeding type laser additive manufacturing manufactured workpiece

Examples

Experimental program
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Effect test

Embodiment 1

[0058] In this example, the 3D additive manufacturing of flat parts of titanium alloy powder is used to realize simultaneous modification, and the rolling process is used to strengthen the surface of 3D printed parts, improve the hardness and strength, and refine the internal structure of metal materials. See Figure 5 , fused and absorbed material defects under the pressed surface, improving the compactness of the workpiece. The selected titanium alloy powder particles are 50-100 μm powder particles. Taking the original surface roughness Rz=2 μm, and the titanium alloy material is selected as a common rolling force of 500-1000N as an example, the diameter of the rolling head selected in this embodiment is 5mm; The above-mentioned laser is a fiber laser, the power of the laser is P=4000W, the scanning speed is V=12mm / s, the single track width is 4mm, and the overlapping rate is 30-40%. Figure 5 Among them, 5-peak; 6-trough; 7-filler; d1-diameter before rolling; d2-diameter af...

Embodiment 2

[0060] The choice of rolling method can be determined according to the shape of the metal part to be printed. For example, the printed metal parts are single-layer metal crafts or the upper surface of 3D printed parts, which have high requirements for the surface quality of the workpiece.

[0061] The steps in this embodiment 2 are the same as in embodiment 1, except that the specific process parameters are slightly different, the selected powder particles are 50-100 μm powder particles, and the diameter of the selected rolling head is 6 mm; the laser is a CO2 laser, the The laser power P=2000W, the scanning speed V=8mm / s, the single track width is 4mm, and the overlapping rate is 30-40%.

[0062] Choose rollers with lower rolling force, feed rate and lower surface roughness according to the desired effect. In the specific implementation mode, the strength, stress and design requirements of the metal parts in all directions should be considered comprehensively, and the synchr...

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Abstract

The invention discloses a method for conducting synchronous modification on a powder-feeding type laser additive manufacturing manufactured workpiece. A synchronous following rolling process is addedin the machining process of the laser additive manufacturing manufactured workpiece, the method comprises the steps that a suitable rolling wheel size is selected; the height of a rolling wheel for achieving the rolling function is calibrated; as for the rolling wheel with the height being calibrated, the rolling force magnitude range is judged according to the rolling machining effect to be reached by the manufactured workpiece, and the feed amount of the rolling wheel is adjusted accordingly; a 3D print nozzle runs on a printed substrate according to the printing path; the rolling force magnitude can be adjusted according the relative height of current manufactured workpiece machining in the printing process; the rolling wheel with adjusting of the rolling force magnitude being finishedis subjected to synchronous following rolling work; and the printing layers are stacked layer by layer, and the metal manufactured workpiece is formed after cooling. The method for conducting synchronous modification on the powder-feeding type laser additive manufacturing manufactured workpiece can improve the inner quality and internal structure of the metal manufactured workpiece without changing the shape of the workpiece, the compactness of the manufactured workpiece is increased, and the strength of the manufactured workpiece is improved.

Description

technical field [0001] The invention belongs to the fields of additive manufacturing and laser manufacturing, and relates to a method for synchronously modifying powder-feeding laser additive manufacturing parts, in particular to a rolling process. Background technique [0002] Additive manufacturing technology, also known as 3D printing technology, directly manufactures products by accumulating materials layer by layer, which is fundamentally different from traditional subtractive manufacturing methods. Due to the characteristics of high material utilization rate, short production cycle and low cost, additive manufacturing has a wide range of applications in aerospace, medical, automotive and many other fields. [0003] The manufacturing materials of additive manufacturing technology can be divided into metal, non-metal and medical biomaterials. With the globalization of manufacturing industry and the increasingly fierce market competition, higher requirements are put forwa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/105B33Y10/00B33Y40/00
CPCB33Y10/00B33Y40/00B22F10/00B22F12/226B22F10/31B22F10/36B22F12/41B22F10/38B22F10/20Y02P10/25
Inventor 张志辉刘春宝王影杰林鹏宇刘镇宁梁云虹郑龙于征磊刘庆萍张宝玉任露泉
Owner JILIN UNIV
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