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Method for accelerating CHA structural molecular sieve synthesis and application of catalyst to NH3-SCR reaction

An SCR catalyst and molecular sieve technology, which is applied in the field of catalytic reduction and purification of nitrogen oxides in vehicle exhaust, can solve the problems of long synthesis period of molecular sieve and uneven distribution of catalyst active components, shorten the hydrothermal synthesis time, shorten the synthesis period, and improve the sol The effect of nature

Inactive Publication Date: 2019-01-04
CHINA AUTOMOTIVE TECH & RES CENT +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] A method for accelerating the synthesis of molecular sieves and the application of catalysts in NH3-SCR reactions are used to solve the following problems: 1) The synthesis cycle of molecular sieves is too long; 2) The active components of the catalyst are unevenly distributed

Method used

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  • Method for accelerating CHA structural molecular sieve synthesis and application of catalyst to NH3-SCR reaction
  • Method for accelerating CHA structural molecular sieve synthesis and application of catalyst to NH3-SCR reaction
  • Method for accelerating CHA structural molecular sieve synthesis and application of catalyst to NH3-SCR reaction

Examples

Experimental program
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Effect test

Embodiment example 1

[0042] (1) Preparation of molecular sieve carrier:

[0043] First, weigh 18.2g of sodium metaaluminate and configure it as a molecular sieve crystallization solution, and add 0.074g of ammonium fluoride (NH 4 F) and 0.165g tetraethylammonium chloride (TEAC), and 0.02g SAPO-34 molecular sieve raw powder. Stir evenly to form a composite sol-gel.

[0044] The above composite sol-gel was placed in a magnetically coupled mechanically stirred reactor, and reacted at 180 ° C for 2 h in a stirring state; at 150 ° C for hydrothermal synthesis for 12 h; After moving 3 times, let it stand at constant temperature for hydrothermal synthesis for 4 hours. After the hydrothermal synthesis, the molecular sieve precursor was centrifuged, washed, dried, and roasted in sequence to obtain the product, marked as ①, and the crystal structure characterization (XRD spectrum) is shown in figure 1 , it can be seen from the figure that the product has a characteristic diffraction peak belonging to a m...

Embodiment example 2

[0048] (1) Preparation of molecular sieve carrier:

[0049] First, weigh 100g aluminum sol (25% solid content, acidic) to configure molecular sieve crystallization solution, add 0.25g potassium nitrate (KNO 3 ) and 0.075g triethylamine (TEA), and 0.02g SAPO-34 molecular sieve former powder. Stir evenly to form a composite sol-gel.

[0050] The above composite sol-gel was placed in a magnetically coupled mechanically stirred reactor, and reacted at 180 ° C for 2 h in a stirring state; at 150 ° C for hydrothermal synthesis for 12 h; After moving 3 times, let it stand at constant temperature for hydrothermal synthesis for 4 hours. After the hydrothermal synthesis, the molecular sieve precursor was centrifuged, washed, dried, and roasted in sequence to obtain a molecular sieve with a CHA structure, marked as ②, and its relative crystallinity is shown in Table 1.

[0051] (2) Preparation of molecular sieve SCR catalyst:

[0052] Take the above 10g of molecular sieve with CHA st...

Embodiment example 3

[0054] (1) Preparation of molecular sieve carrier:

[0055] First take by weighing 375.13g aluminum nitrate and configure molecular sieve crystallization liquid, add 4.2g potassium phosphate (K 3 PO 4 ) and 0.026g tetrabutylammonium hydroxide (TBAH), and 0.02g SAPO-34 molecular sieve former powder. Stir evenly to form a composite sol-gel.

[0056] The above composite sol-gel was placed in a magnetically coupled mechanically stirred reactor, and reacted at 180 ° C for 2 h in a stirring state; at 150 ° C for hydrothermal synthesis for 12 h; After moving 3 times, let it stand at constant temperature for hydrothermal synthesis for 4 hours. After the hydrothermal synthesis, the molecular sieve precursor was centrifuged, washed, dried, and roasted in sequence to obtain a molecular sieve with a CHA structure, marked as ④, and its relative crystallinity is shown in Table 1.

[0057] (2) Preparation of molecular sieve SCR catalyst:

[0058] Take the above 10g of molecular sieve wi...

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Abstract

The invention discloses an accelerant for accelerating CHA structural molecular sieve synthesis. By adoption of the accelerant, a molecular sieve period is effectively shortened, and hydrothermal synthesis time is shortened to 20-24h. A CHA structural molecular sieve based SCR catalyst prepared according to a quick negative-pressure impregnation method by taking the CHA structural molecular sieveas a carrier is uniform in dispersion and free of other peaks except for the CHA structure in an XRD spectrum. NH3-SCR performance assessment is carried on a self-assembly miniature fixed bed reactorin a simulated atmosphere, wherein an operating temperature window T90 (referring to the temperature in a NOX conversion ratio of 90%) is 180-475 DEG C, N2 selectivity is 95% or above, and the averageNH3 leakage is lower than 10ppm.

Description

technical field [0001] The invention belongs to the technical field of catalytic reduction and purification (SCR, Selective Catalytic Reduction) of nitrogen oxides in vehicle tail gas, and in particular relates to a rapid preparation method of a molecular sieve with a CHA structure and a method for preparing an SCR catalyst by rapid negative pressure impregnation on this basis. Background technique [0002] With the rapid development of my country's automobile industry, the number of motor vehicles has increased year by year. By the end of 2017, the number of motor vehicles in the country has exceeded 310 million, including 217 million cars. The comprehensive popularization of motor vehicles has greatly improved people's travel, but it has also caused a series of problems, especially the problem of exhaust pollution. According to the "Annual Report on Environmental Management of Motor Vehicles in China (2017)" issued by the Ministry of Environmental Protection, in 2016, the ...

Claims

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Application Information

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IPC IPC(8): B01J29/76B01J29/78C01B37/08C01B39/54C01B39/04B01D53/94B01D53/56
CPCB01D53/9413B01D2251/2062B01D2255/2063B01D2255/2065B01D2255/2073B01D2255/20738B01D2255/20761B01D2255/20769B01D2255/50B01J29/763B01J29/783C01B37/08C01B39/04C01B39/54
Inventor 李凯祥李振国任晓宁邵元凯刘双喜高继东吴撼明钟祥麟
Owner CHINA AUTOMOTIVE TECH & RES CENT
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