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A kind of denitrification catalyst and its preparation method and low temperature denitrification process

A denitrification catalyst and low-temperature denitrification technology, applied in the field of flue gas denitrification, can solve the problems of high investment and operating costs, long process, corrosion, etc., and achieve the effect of reducing investment and operating costs, reducing follow-up processes, and prolonging the operation cycle

Active Publication Date: 2021-04-06
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] There are following problems in prior art: 1, because generally contain SO in flue gas 2 , SO 3 , O 2 With water vapor, when there is excess ammonia in the reaction zone (ammonia escape) it will combine with SO 3 The reaction generates ammonium salt, and the ammonium salt (NH 4 HSO 4 ), in a liquid state at a temperature of 180-240 ° C, with viscosity, and is easy to adhere to the heat exchange tube of the economizer, a downstream device of the SCR denitrification reactor, and stick to the dust in the flue gas, causing scaling and blockage of the heat exchange tube layer Corrosion, affecting the operating cycle of the device
2. The NOx content in the flue gas is related to the process conditions of the main device, and the fluctuation range is relatively large. However, the catalyst amount of the SCR fixed bed reactor is fixed. Once the NOx concentration range exceeds the design value, the NOx of the purified flue gas cannot Discharge
Therefore, the operating flexibility of the fixed bed is less
[0007] 3. During the operation of the fixed-bed reactor, the activity of the catalyst gradually decreases. When the NOx at the outlet of the reactor cannot meet the standard discharge, the catalyst needs to be replaced
It can be seen that the utilization rate of the catalyst in the fixed bed SCR reactor is too low
4. After denitrification of flue gas, wet scrubbing and dust removal should be used together with desulfurization. The desulfurization waste liquid generated in the desulfurization and dust removal process also needs to be separated from liquid to solid. The process is long, the operation is complicated, and the investment and operation costs are high.

Method used

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  • A kind of denitrification catalyst and its preparation method and low temperature denitrification process
  • A kind of denitrification catalyst and its preparation method and low temperature denitrification process
  • A kind of denitrification catalyst and its preparation method and low temperature denitrification process

Examples

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Effect test

Embodiment 1

[0043] Immerse 150 grams of furfuryl alcohol solution into 100 grams of γ-alumina powder in an equal volume, and dry it in the shade at room temperature for a certain period of time, so that the two can be stirred into non-bonded agglomerate particles. The composition of the furfuryl alcohol solution is: furfuryl alcohol 10wt%, ethanol / water 0.1. Then move the agglomerate particles into the extruder, then slowly add 35ml of 3.0wt% dilute nitric acid (containing 0.04g of sulfuric acid), fully knead into a plastic body with suitable hardness, and then extrude into strips. After drying overnight at room temperature, the extrudate was dried at 110°C for 4 hours. Put the dried sample in a high-temperature furnace, raise the temperature to 350°C, and keep the temperature at this temperature for 6 hours, then pass in nitrogen gas and continue to heat up to 600°C, keep it at this temperature for 10 hours, and obtain a carbon-containing alumina carrier after natural cooling . The alu...

Embodiment 2

[0045] Impregnate 150 grams of furfuryl alcohol solution into 100 grams of γ-phase alumina powder in equal volumes, and dry in the shade at room temperature for a certain period of time, so that the two can be stirred into non-bonding agglomerate particles. The composition of furfuryl alcohol solution is: furfuryl alcohol 20wt%, ethanol / water 0.5. Then move it into extruder, then slowly add 50ml of 3.5wt% dilute nitric acid (containing 0.06g of sulfuric acid), fully knead into a plastic body, and then extrude into strips. After drying overnight at room temperature, the extrudate was dried at 110°C for 4 hours. Put the dry sample in a high temperature furnace, raise the temperature to 300°C, and keep it at this temperature for 4 hours, then pass in nitrogen gas and continue to heat up to 650°C, keep it at this temperature for 6 hours, and get a carbon-containing alumina carrier after natural cooling . The alumina carrier was impregnated with an equal volume of impregnating so...

Embodiment 3

[0047] Immerse 185 grams of furfuryl alcohol solution into 100 grams of γ-phase alumina powder in an equal volume, and dry it in the shade at room temperature for a certain period of time, so that the two can be stirred into non-bonded agglomerate particles. The composition of furfuryl alcohol solution is: furfuryl alcohol 45wt%, ethanol / water 1. Then move it into extruder, slowly add 50ml of 4.0wt% dilute nitric acid (containing 0.08g of sulfuric acid), fully knead into a plastic body, and then extrude into strips. After drying overnight at room temperature, the extrudate was dried at 110°C for 4 hours. Put the dried sample in a high-temperature furnace, raise the temperature to 400°C, and keep the temperature at this temperature for 4 hours, then pass in nitrogen gas and continue to heat up to 600°C, keep it at this temperature for 3 hours, and obtain a carbon-containing alumina carrier after natural cooling . The alumina support was impregnated with an equal volume of imp...

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Abstract

The invention discloses a denitration catalyst, a preparation method and a low temperature denitration process. Denitration catalyst, based on catalyst weight, including: 75%~94% carbon-containing alumina carrier, 3%~20% Fe 2 O 3 and 3%~20%MnO 2 ; Based on the weight of the carbon-containing alumina carrier, the carbon content is 5wt%-35wt%, preferably 10wt%~30wt%, and the specific surface area is 250-750m 2 / g, the crushing strength is 100‑200N / cm. The denitration catalyst of the invention has larger pore volume, specific surface and mechanical strength, and can be used in low temperature denitration reaction, can effectively remove nitrogen oxides and sulfur oxides in flue gas, and will not cause ammonium hydrogen sulfate to block the bed The problem of the layer prolongs the operation cycle of the device.

Description

technical field [0001] The invention belongs to the technical field of flue gas denitration, and in particular relates to a denitration catalyst, a preparation method and a denitration process. Background technique [0002] Nitrogen oxides, collectively referred to as NOx, are one of the main sources of air pollution. The most harmful ones are: NO, NO 2 . The main hazards of NOx are as follows: (1) toxic to the human body; (2) toxic to plants; (3) can form acid rain and acid fog; (4) form photochemical smog with hydrocarbons; (5) destroy the ozone layer . [0003] Flue gas denitrification refers to the removal of NOx in flue gas. According to the treatment process, it can be divided into wet denitrification and dry denitrification. Mainly include: acid absorption method, alkali absorption method, selective catalytic reduction method, non-selective catalytic reduction method, adsorption method, plasma activation method, etc. Some researchers at home and abroad have also ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J23/889B01J35/10B01D53/90B01D53/76B01D53/60
CPCB01D53/76B01D53/8637B01D53/90B01J23/002B01J23/8892B01J35/1019B01J35/1042B01J2523/00B01J2523/31B01J2523/72B01J2523/842Y02A50/20
Inventor 刘淑鹤王学海王宽岭汪鹏
Owner CHINA PETROLEUM & CHEM CORP
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