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Preparation method for high-viscosity metal cold extrusion forming mold

A forming die and cold extrusion technology, applied in the direction of metal extrusion forming tools, metal extrusion, metal processing equipment, etc., can solve the problems of tool wear, poor symmetry, unstable penetrating body forming process, etc. The effect of good mold wear resistance and high mold life

Inactive Publication Date: 2019-10-11
NO 59 RES INST OF CHINA ORDNANCE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to the analysis of a large number of literatures, the preparation process of tantalum and tantalum alloy drug covers: firstly, the electron beam melting process is used to prepare tantalum and tantalum-tungsten alloy ingots; Coarse solidified structure formed by electron beam smelting; finally, the medicine-shaped cover is prepared by stamping, spinning, swing rolling, cold extrusion and other forming processes. After the body research, it is believed that the conical shell with micro-crystalline structure can be obtained by using the strong spinning forming technology, and the energy-concentrating rod-type penetrating body can be formed under the action of detonation, but the forming process of the penetrating body is unstable. It shows that it is because of uneven structure and poor symmetry (see Romero L A. The instability of rapidly stretching plastic jet [J], J. Appl. Phys., 1999, 65, 3006-3016); Peng Haijian et al. used pendulum rolling forming + CNC turning to manufacture Ta-W alloy thin-walled rotary parts. The metal streamlines are complete and radial, so that the circumferential performance of thin-walled rotary parts is basically the same. The average grain size is 50 μm. (The fine grain is about 10 μm, the coarse grain is about 120 μm, and the surface roughness is Ra3.2-6.4 μm, the size deviation is (0.12-0.35) mm, the processing tool wears seriously, and 6 tools are required to complete a product (see Peng Haijian. Tantalum alloy Rotary rolling forming process of parts[J], Rare Metals, 2009, 8, 597~600)

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A preparation method of a high-viscosity metal cold extrusion forming die, which specifically comprises the following steps:

[0029] (1) The cold extrusion molding die designed according to the product drawing of the drug-type cover ( figure 1 ), according to the drawing size and technical requirements, the mold material is selected as LD steel (7Cr7Mo2v2Si), and the size specification is φ160×100mm.

[0030] (2) First, multi-directional forging is carried out on the mold material, the forging ratio is 6, and the carbide segregation is 1 grade.

[0031] (3) According to figure 1 Dimensions and technical requirements are rough turned, and (1~3)mm heat treatment decarburization layer and finishing allowance are reserved on the surface, and the overall size is φ154×95mm.

[0032] (4) Quenching and tempering heat treatment is carried out on the semi-finished product after rough machining. The process is 1 high-temperature quenching + 3 tempering + 1 cryogenic treatment. ...

Embodiment 2

[0041] A preparation method of a high-viscosity metal cold extrusion forming die, which specifically comprises the following steps:

[0042] (1) The cold extrusion molding die designed according to the product drawing of the drug-type cover ( figure 1 ), according to the drawing size and technical requirements, the mold material is selected as M2 steel (6W6Mo5Cr4V), and the size specification is φ160×100mm.

[0043] (2) First, multi-directional forging is carried out on the mold material, the forging ratio is 8, and the carbide segregation is 1 grade.

[0044] (3) According to figure 1 Dimensions and technical requirements are rough turned, and (1~3)mm heat treatment decarburization layer and finishing allowance are reserved on the surface, and the overall size is φ154×95mm.

[0045] (4) Quenching and tempering heat treatment is carried out on the semi-finished product after rough machining. The process is 1 high-temperature quenching + 3 tempering + 1 cryogenic treatment. ...

Embodiment 3

[0054] A preparation method of a high-viscosity metal cold extrusion forming die, which specifically comprises the following steps:

[0055] (1) The cold extrusion molding die designed according to the product drawing of the drug-type cover ( figure 1 ), according to the drawing size and technical requirements, the mold material is Cr12MoV1, and the size specification is φ160×100mm.

[0056] (2) First, multi-directional forging is carried out on the mold material, the forging ratio is 6, and the carbide is segregated to level 1.

[0057] (3) According to figure 1 Dimensions and technical requirements carry out rough turning, reserve (1~3) mm heat treatment decarburization layer and finishing allowance on the surface, and the overall size is φ153×94mm.

[0058] (4) Quenching and tempering heat treatment is carried out on the semi-finished product after rough machining. The process is 1 high-temperature quenching + 3 tempering + 1 cryogenic treatment. High temperature quenchi...

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Abstract

The invention provides a preparation method for a high-viscosity metal cold extrusion forming mold. A diamond-like film layer is prepared on the working face of the mold by adopting the processes of multi-directional forging, high-temperature quenching, tempering and cryogenic treatment and a plasma-enhanced chemical vapor deposition method through numerical control grinding and ultrasonic electrolytic polishing. Multiple control over the shape, the performance and the surface quality of a high-hardness curved-surface mold is achieved, and the technical problems such as mold sticking and pulling damaging in the high-viscosity metal cold extrusion process are effectively solved.

Description

technical field [0001] The invention relates to the technical field of metal plastic forming, in particular to a method for preparing a high-viscosity metal cold extrusion forming die. Background technique [0002] Tantalum material has high density, high dynamic ductility and excellent penetration performance, which can significantly improve the penetration ability and anti-interference ability at high explosion heights. One of the ideal materials for hoods. Overseas broke through the key manufacturing technology of tantalum and tantalum-tungsten alloy high-density liner in the 1990s, and realized engineering applications, such as American SADARM, German SMART, Swedish BONUS, French ACED155 and other warheads; domestic tantalum, tantalum-tungsten alloy The drug-type mask is still in the development stage, and its application has three restrictive aspects: first, the performance of the tantalum material is unstable; second, the key manufacturing technology of the tantalum d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C25/10B23P15/24
CPCB21C25/10B23P15/24
Inventor 舒大禹赵祖德陈强吴洋詹红屈俊岑王长朋王茂川
Owner NO 59 RES INST OF CHINA ORDNANCE IND
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