Unlock instant, AI-driven research and patent intelligence for your innovation.

Preparation method of TIG welding wire for aluminum and aluminum alloy and capable of generating RE conversion film on substrate surface by soaking

An aluminum alloy and conversion coating technology, applied in welding equipment, welding equipment, arc welding equipment, etc., can solve the problems of low welding efficiency, pores, and oxide inclusions in the weld, so as to improve welding efficiency, increase penetration, The effect of grain refinement

Active Publication Date: 2019-11-22
SHANGHAI UNIV OF ENG SCI
View PDF7 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, TIG welding wires for aluminum and aluminum alloys have the following defects: 1) Rare earths are added during the metallurgy of their raw materials, and the development and manufacture of high-quality TIG welding wires for aluminum and aluminum alloys are extremely restricted by the chemical composition of raw materials; 2) The traditional manufacturing method of TIG welding wire for aluminum and aluminum alloy cannot avoid the main component of Al on the surface of the finished wire. 2 o 3 thin oxide film, Al 2 o 3 The melting point of aluminum alloy is 2050℃, which is usually higher than that of aluminum and aluminum alloy bodies. When welding, entering the weld seam may cause defects such as oxide inclusions and pores in the weld seam; 3) When traditional aluminum and aluminum alloys are welded with TIG welding wire, The penetration depth of the single-pass weld is small, and the strength of the weld is limited to a certain extent, and the welding efficiency is low

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of TIG welding wire for aluminum and aluminum alloy and capable of generating RE conversion film on substrate surface by soaking
  • Preparation method of TIG welding wire for aluminum and aluminum alloy and capable of generating RE conversion film on substrate surface by soaking
  • Preparation method of TIG welding wire for aluminum and aluminum alloy and capable of generating RE conversion film on substrate surface by soaking

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A method for preparing TIG welding wire for aluminum and aluminum alloys that is immersed in the surface of the substrate to form a Re conversion film. The raw material is SAl 1070 aluminum wire rod with a diameter of 5.56mm. After the treatment, conventional straightening and shredding are carried out; the specific steps of surface treatment are as follows:

[0025] Ultrasonic cleaning: The wire with a diameter of 2.0mm is cleaned in an ultrasonic cleaning machine; among them, the ultrasonic cleaning solution is prepared with a commercially available conventional cleaning agent, and the cleaning speed is 6m / s;

[0026] Degreasing: The wire rod enters the degreasing tank, and the lye composition in the degreasing tank is 17g / L Na 3 PO 4 , 15g / L Na 2 SiO 3 , 7g / L liquid soap, 18g / L Na 2 CO 3 , under the condition of degreasing temperature of 65℃, degreasing the surface of the wire rod, and the wire rod travel speed is 6m / s;

[0027] Water washing: Use water to clea...

Embodiment 2

[0033] A method for preparing TIG welding wire for aluminum and aluminum alloys that is immersed in the surface of the substrate to form a Re conversion film. The raw material is SAl 1070 aluminum wire rod with a diameter of 9.5mm. Straightening and shredding are carried out after the treatment; the specific steps of surface treatment are as follows:

[0034] Ultrasonic cleaning: The wire with a diameter of 2.4mm is cleaned in an ultrasonic cleaning machine; among them, the ultrasonic cleaning solution is prepared with commercially available conventional cleaning agents, and the cleaning speed is 7m / s;

[0035] Degreasing: The wire rod enters the degreasing tank, and the lye in the degreasing tank is 15g / L Na 3 PO 4 , 15g / L Na 2 SiO 3 , 8.5g / L liquid soap, 20g / L Na 2 CO 3 , 37g / L NaHCO3 , under the condition of degreasing temperature of 38 ℃, degreasing the surface of the wire rod, and the wire rod traveling speed is 7m / s;

[0036] Water washing: Use water to clean the r...

Embodiment 3

[0042] A method for preparing TIG welding wire for aluminum and aluminum alloys that forms a Re conversion film on the surface of the substrate. The raw material is SAl4043 aluminum alloy wire rod with a diameter of 5.56mm, and the wire rod is drawn to 2.0mm in a conventional way for surface treatment. Straightening and shredding are carried out after the treatment; the specific steps of surface treatment are as follows:

[0043] Ultrasonic cleaning: The wire with a diameter of 2.0mm is cleaned in an ultrasonic cleaning machine; among them, the ultrasonic cleaning solution is prepared with a commercially available conventional cleaning agent, and the cleaning speed is 5m / s;

[0044] Degreasing: The wire rod enters the degreasing tank, and the lye composition in the degreasing tank is 25g / L Na 3 PO 4 , 11g / L Na 2 SiO 3 , 7g / L liquid soap, 10g / L Na 2 CO 3 , 25g / L NaHCO 3 , degreasing the surface of the wire rod under the condition that the degreasing temperature is 50 ℃, a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Diameteraaaaaaaaaa
Diameteraaaaaaaaaa
Login to View More

Abstract

The invention discloses a preparation method of a TIG welding wire for an aluminum and aluminum alloy and capable of generating an RE conversion film on the substrate surface by soaking. The preparation method is characterized in that the pure aluminum or aluminum alloy is drawn to a specified wire diameter according to a conventional method, with the advancing speed of 5-8 m / s, the drawn pure aluminum or aluminum alloy is sequentially subjected to ultrasonic cleaning, degreasing, water washing for the firs time, alkali washing, water washing for the second time, soaking, drying, straighteningand wire cutting, and then the TIG welding wire for the aluminum and aluminum alloy is obtained, wherein the soaking process comprises the following steps: soaking the cleaned pure aluminum or aluminum alloy wire rod in a rare earth salt solution with the temperature of 25-35 DEG C for 15 -30 minutes, forming a local electrochemical micro-battery cell by a liquid-solid phase interface, taking thepure aluminum or aluminum alloy wire rod as a cathode, and depositing to form the RE conversion film when the local pH value of the pure aluminum or aluminum alloy wire rod exceeds 8. According to the preparation method, the RE conversion film generated on the surface of the welding wire is able to effectively prevent the generation of an aluminum-containing oxidation film; single-channel weldingseam is large in welding depth size, so that the welding efficiency is high, and the mechanical property of welding metal is excellent.

Description

technical field [0001] The invention relates to the field of welding wire manufacturing, in particular to a preparation method of a TIG welding wire for aluminum and aluminum alloys which is immersed in the surface of a substrate to generate a Re conversion film. Background technique [0002] Due to its excellent properties such as high strength, low density and corrosion resistance, aluminum alloys have been widely used in aerospace, shipbuilding, high-speed trains, automobile manufacturing and other fields. The corresponding welding materials and welding methods are also constantly changing. In research and exploration, TIG welding is one of the commonly used welding methods for aluminum and aluminum alloy welding. . [0003] At present, TIG welding wires for aluminum and aluminum alloys have the following defects: 1) Rare earths are added during the metallurgy of their raw materials, and the development and manufacture of high-quality TIG welding wires for aluminum and a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23K35/40B23K9/167
CPCB23K9/167B23K35/40B23K2103/10
Inventor 张天理陈毓于航王伟光方乃文王飞
Owner SHANGHAI UNIV OF ENG SCI