Unlock instant, AI-driven research and patent intelligence for your innovation.

Metal cold forming lubricant and preparation method thereof

A lubricant and cold plastic technology, applied in the direction of lubricating composition, petroleum industry, etc., can solve the problems of the plastic processing accuracy of the workpiece not meeting the requirements, the discharge of phosphorus-containing waste liquid, environmental pollution, large consumption of raw materials and energy, etc., to achieve reduction The harm of dust to human health, meeting the requirements of production line and post-processing technology, and the effect of less residue

Active Publication Date: 2022-02-18
洛阳烨方新材料科技有限公司
View PDF13 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The lubricant used in the metal cold extrusion process used the phosphating-saponification production process in the early stage, mainly to form a layer on the metal surface through a chemical reaction, which is uniformly and firmly bonded to the metal substrate surface to form a phosphate film. However, the process is complicated and raw materials and energy Large consumption, poor overall working environment, slow film formation, and the discharge of phosphorus-containing waste liquid will cause environmental pollution
At present, most of the graphite-type lubricants are used in the market. This lubricant has a certain lubricating effect on metal cold plastic forming. However, the black dust pollution in the production environment is serious, and the production environment is not good, which is not conducive to the health of workers.
There is also a silane film lubricant. The silane film is reactive and difficult to control. If the film is too thin, it will easily pierce the film and affect the lubrication performance. If the film is too thick, the plastic processing accuracy of the workpiece will not meet the requirements, and the residue There are many sediments, which affect the performance of the film layer

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Metal cold forming lubricant and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] First, prepare the lubricating carrier film layer: add 35kg of water to the reaction kettle, add 2.5kg of sodium hydroxide under stirring and slowly heat up to 50°C; then add 9kg of isobutylene-maleic anhydride copolymer and quickly heat up to 80°C. Slowly raise the temperature to 110°C under stirring until the liquid becomes clear, and keep it warm for 1 hour; adjust the pH value between 6 and 8 to obtain a lubricating carrier film layer, and set aside;

[0021] Next, prepare the lubricating slurry: add 72.8kg water, 1kg fatty acid polyethylene glycol ester and 1kg fatty alcohol polyoxyethylene ether into the high-speed homogeneous disperser and stir and mix, then add 5kg melamine-cyanuric acid complex, 10kg boric acid Zinc and 10kg of molybdenum selenide are dispersed at high speed, then 200g of polyether defoamer is added, and sheared and dispersed for 2 hours to obtain a uniform dispersion with a viscosity of 30mPa·S, an average particle size of 15μm, and a solid con...

Embodiment 2

[0025] First, prepare the lubricating carrier film layer: add 70kg of water to the reactor, add 5kg of potassium hydroxide under stirring and slowly heat up to 55°C; then add 18kg of isobutylene-maleic anhydride copolymer and quickly heat up to 90°C, Slowly raise the temperature to 120°C until the liquid becomes clear, and keep it warm for 1.2 hours; adjust the pH value between 6 and 8 to obtain a lubricating carrier film layer, and set aside;

[0026] Next, prepare the lubricating slurry: add 61.9kg of water and 3kg of fatty acid polyethylene glycol ester to the high-speed homogeneous disperser and stir and mix, then add 30kg of melamine-cyanuric acid complex and 5kg of nano-tungsten disulfide for high-speed dispersion, and then add 100g polyether defoamer, shear dispersion for 2.5 hours to obtain a uniform dispersion with a viscosity of 30mPa S, an average particle size of 15 μm, and a solid content of 38wt%, for subsequent use;

[0027] Again, prepare the release agent: add...

Embodiment 3

[0030] First, prepare the lubricating carrier film layer: add 80kg of water to the reaction kettle, add 10kg of ammonia water under stirring and slowly raise the temperature to 55°C; Raise the temperature to 140°C until the liquid becomes clear, and keep it warm for 2 hours; adjust the pH value between 6 and 8 to obtain a lubricating carrier film layer, and set aside;

[0031]Next, prepare the lubricating slurry: add 58.5kg of water, 2kg of fatty alcohol polyoxyethylene ether and 4kg of sodium lauryl sulfate into a high-speed homogeneous disperser and stir and mix, then add 20kg of zinc borate, 5kg of nano-tungsten disulfide and 10kg of Molybdenum selenide is dispersed at a high speed, and then 500 g of polyether defoamer is added, and sheared and dispersed for 3 hours to obtain a uniform dispersion with a viscosity of 20 mPa·S, an average particle size of 18 μm, and a solid content of 36 wt%, for subsequent use;

[0032] Again, prepare the release agent: add 66.55kg of water ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
viscosityaaaaaaaaaa
viscosityaaaaaaaaaa
viscosityaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of lubricants for metal cold plastic forming, and discloses a metal cold plastic forming lubricant, which comprises the following components and contents in parts by weight: 2 to 6 parts of lubricating carrier film layers, 10 parts of lubricating slurry ~28 parts, 1~5 parts of release agent, 65~80 parts of water; the above-mentioned lubricating carrier film layer is a water-soluble isobutylene-maleic anhydride copolymer; at the same time, the preparation method of the above-mentioned metal cold molding lubricant is disclosed, which includes The following steps: Add the lubricating carrier film layer, lubricating slurry, release agent and water into the mixing tank in sequence, mix evenly, put the mixture into the vertical sand mill and grind it for 10-20 minutes, and then filter to obtain a liquid Metal cold forming lubricant. The metal cold molding lubricant of the invention has good lubricating effect and high plasticity precision of molded products, thereby greatly improving the production efficiency of metal cold molding and prolonging the service life of the mould.

Description

technical field [0001] The invention belongs to the technical field of lubricants for metal cold plastic forming, and in particular relates to a lubricant for metal cold plastic forming and a preparation method thereof. Upsetting and other cold plastic forming processes. Background technique [0002] Metal forming processes include forging, rolling, extrusion, drawing, and sheet forming to create metal parts by plastically deforming metal under stress. In the process of metal cold plastic forming, when the metal to be processed and the mold move relative to each other, there is resistance between the contact surfaces that prevents tangential movement, that is, external friction. The existence of external friction will increase the force and energy required for processing, so the metal surface must be lubricated. If the lubrication of the surface does not meet the requirements, it will aggravate the wear of the mold, and the phenomenon of adhesion, abrasion and scratches on...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/04C10N40/36
CPCC10M169/048C10M2201/066C10M2201/065C10M2201/087C10M2215/222C10M2215/16C10M2209/102C10M2209/104C10M2219/042C10M2207/021C10M2209/12C10M2217/024C10M2201/062C10M2215/044C10M2215/042C10M2205/028C10M2207/10C10M2209/109C10M2229/04
Inventor 李晋雷治民王凌颉
Owner 洛阳烨方新材料科技有限公司