Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Titanium alloy composite welding process based on small hole TIG and activated TIG, and active agent

A technology of titanium alloy and active agent, applied in the field of fusion welding, can solve the problems of large heat input of titanium alloy small hole TIG, excessive weld seam and heat-affected zone, etc., to increase concentration and penetration ability, arc penetration The effect of improving permeability and stiffness

Active Publication Date: 2020-05-15
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve the problem of large heat input of titanium alloy small-hole TIG, excessive weld seam and heat-affected zone, and cause large welding deformation, the invention provides a titanium alloy composite welding process and activator based on small-hole TIG and activated TIG , for the small hole TIG of titanium alloy, a special titanium alloy small hole TIG activator has been developed, which can be coated or sprayed on the welding surface before welding, which can increase the arc stiffness during the welding process, improve the arc penetration, and reduce the Melt width, reduce the volume of weld seam and heat-affected zone, reduce the effect of welding deformation, and at the same time, have a certain inhibitory effect on welding porosity

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1: In this embodiment, the titanium alloy plate to be welded is a TA2 plate with a thickness of 10mm, and the welding area adopts an "I"-shaped straight edge bevel, and the conventional small hole TIG welding of the prior art and the present invention are respectively adopted. Invention said process welding, after welding, compare the appearance of welds formed by two welding methods.

[0029] When using conventional small hole TIG welding, the welding current is 540A, the welding speed is 300mm / min, and after welding, the front width of the weld seam is 15mm.

[0030] When welding with the process described in the present invention, the welding current is reduced to 480A, the welding speed is 320mm / min, and the frontal width of the weld seam after welding is reduced to 12mm, which is a considerable improvement.

Embodiment 2

[0031] Embodiment 2: In this embodiment, the titanium alloy plate to be welded is a 30mm thick TC4 plate, and the welding area adopts a "Y"-shaped combined groove, and adopts the conventional small hole TIG welding of the prior art and the present invention respectively. After welding, compare the appearance of the weld seam formed by the two welding methods.

[0032] When using conventional small hole TIG welding, the blunt edge is designed to be 10mm, the groove is 60°, the small hole TIG is used as the primer, TIG is filled, the amount of filler metal is large, and the weld area is wide.

[0033] When welding with the process described in the present invention, the blunt edge is 14 mm, the groove is 60 degrees, and the present invention is used for single-sided welding and double-sided molding, TIG filling, and the width of the weld area after filling is reduced by about 20-40% compared with conventional methods. , the welding quality meets the requirements of NB / T47013.2's...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention relates to a titanium alloy composite welding process based on small hole TIG and activated TIG, and an active agent. The active agent belongs to fluoride components and comprises analytically pure calcium fluoride, sodium fluoride, aluminum fluoride and silver fluoride. According to the titanium alloy composite welding process based on the small hole TIG and the activated TIG, the developed active agent is used for coating or being sprayed to welding surfaces before welding, the arc stiffness can be increased in the welding process, the arc penetration can be improved, and the effects that the melting width is reduced, the volume of a welding seam and a heat affected zone is reduced and the welding deformation effect is reduced are achieved, and meanwhile, welding air holescan be inhibited to a certain extent.

Description

technical field [0001] The invention belongs to the technical field of fusion welding, and in particular relates to a titanium alloy composite welding process based on small-hole TIG and activated TIG and an activator, which are applied to butt-type medium-thickness welds of thick-plate titanium alloys. Background technique [0002] Titanium alloy is widely used in marine engineering, shipbuilding, petrochemical, aerospace, pressure vessel manufacturing and nuclear power equipment and other industrial fields due to its high specific strength, high-quality corrosion resistance, and non-magnetic properties. The medium thickness is 5~ 15mm titanium alloy is the most widely used in engineering applications. The more advanced automatic welding methods for titanium alloys include electron beam welding (EB) and plasma arc welding (PAW), which are not only expensive in equipment, but also high in cost of use, and slow in engineering application and promotion. [0003] Titanium allo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/167B23K9/235B23K35/362B23K103/14
CPCB23K9/167B23K9/235B23K35/3605B23K35/362B23K2103/14
Inventor 雷小伟高瑞余巍
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products