Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for recovering cyclosiloxane monomers by catalytic cracking of waste silicone rubber

A cyclosiloxane, catalytic cracking technology, applied in the direction of plastic recycling, recycling technology, etc., can solve the problems of recovery rate and recovery cycle extension, difficulty in cracking residue treatment, low safety, etc., and reduce calcium sulfate and residual sulfuric acid , strong industrial application prospects, and the effect of reducing equipment corrosion

Pending Publication Date: 2020-06-05
GUANGDONG INST OF RARE METALS
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the alkali-catalyzed cracking method has a small application range, difficult product utilization, and poor safety, and local reactions are prone to excessive local reactions in the reactor, causing combustion and explosion accidents; the thermal cracking method has a small reaction volume, consumes more energy, and has a low recovery rate. , low safety; and the acid-catalyzed cracking method is widely used in industry due to its relatively high reaction safety and high recovery rate.
[0004] At present, the widely used method of acid-catalyzed cracking of waste silicone rubber to recover cyclosiloxane monomer is the concentrated sulfuric acid cracking method, which has high cracking efficiency, but has problems such as strong corrosion, high equipment replacement rate, difficult disposal of cracking residues, and serious pollution.
The acid-catalyzed cracking of waste silicone rubber can also use the solid acid cracking method, which is less corrosive, but due to the insufficient reaction contact surface, the recovery rate and recovery cycle of the entire cyclosiloxane monomer are greatly prolonged compared with concentrated sulfuric acid cracking.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] Embodiment 1 of the present invention provides a method for recovering cyclosiloxane monomer by catalytic cracking of waste silicone rubber, comprising the following steps:

[0063] Step 1: Washing, drying and pulverizing the waste silicon rubber to obtain waste silicon rubber powder with a particle size of 2mm;

[0064] Step 2: put the waste silicone rubber powder obtained in step 1 into the reactor, add anhydrous zinc chloride and concentrated sulfuric acid with a mass fraction of 98% and mix and stir to obtain pretreated waste silicone rubber powder; the waste silicone rubber powder, concentrated The weight ratio of sulfuric acid and anhydrous zinc chloride is 1:0.035:0.12;

[0065] Step 3: Heat the pretreated waste silicone rubber powder obtained in Step 2 at 170°C until the material is liquefied, stir and mix for 7.5 minutes, then react under 0.08MPa vacuum for 4 hours, and collect cyclosiloxane with a mass of 65% relative to the waste silicone rubber. alkane mono...

Embodiment 2

[0067] Embodiment 2 of the present invention provides a method for recovering cyclosiloxane monomer by catalytic cracking of waste silicone rubber, comprising the following steps:

[0068] Step 1: Washing, drying and pulverizing the waste silicon rubber to obtain waste silicon rubber powder with a particle size of 2 mm;

[0069] Step 2: put the waste silicone rubber powder obtained in step 1 into the reactor, add anhydrous zinc chloride and concentrated sulfuric acid with a mass fraction of 98% and mix and stir to obtain pretreated waste silicone rubber powder; the waste silicone rubber powder, concentrated The weight ratio of sulfuric acid and anhydrous zinc chloride is 1:0.02:0.08;

[0070] Step 3: Heat the pretreated waste silicone rubber powder obtained in Step 2 at 140°C until the material is liquefied, stir and mix for 5 minutes, then react under 0.08MPa vacuum for 3 hours, and collect cyclosiloxane with a mass of 45% relative to the waste silicone rubber monomer.

Embodiment 3

[0072] Embodiment 3 of the present invention provides a method for recovering cyclosiloxane monomer by catalytic cracking of waste silicone rubber, comprising the following steps:

[0073] Step 1: Washing, drying and pulverizing the waste silicon rubber to obtain waste silicon rubber powder with a particle size of 2mm;

[0074] Step 2: put the waste silicone rubber powder obtained in step 1 into the reactor, add anhydrous zinc chloride and concentrated sulfuric acid with a mass fraction of 98% and mix and stir to obtain pretreated waste silicone rubber powder; the waste silicone rubber powder, concentrated The weight ratio of sulfuric acid and anhydrous zinc chloride is 1:0.05:0.15;

[0075] Step 3: Heat the pretreated waste silicone rubber powder obtained in Step 2 at 200°C until the material is liquefied, stir and mix for 10 minutes, and react for 5 hours under a vacuum condition of 0.08MPa to collect cyclosiloxane monomers with a mass of 65% of the waste silicone rubber. b...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Particle sizeaaaaaaaaaa
Particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for recovering cyclosiloxane monomers by catalytic cracking of waste silicone rubber, which comprises the following steps: 1, cleaning, drying and pulverizing waste silicone rubber to obtain waste silicon old rubber powder; 2, putting the waste silicon old rubber powder obtained in the step 1 into a reactor, adding solid acid and concentrated sulfuric acid, and mixing and stirring the mixture to obtain pretreated waste silicon rubber powder; and 3, heating the pretreated waste silicone rubber powder obtained in the step 2 until the material is liquefied, stirring and mixing the mixture for 5-10 minutes, carrying out a reaction for 3-5 hours under a vacuum condition, and collecting the reaction product to obtain the cyclosiloxane monomer. According to the method, equipment corrosion can be reduced; wherein the calcium sulfate and residual sulfuric acid generated in the cracking slag are greatly reduced, so that subsequent treatment and further recyclingof the cracking slag are facilitated, and the catalytic cracking efficiency is equivalent to that of a concentrated sulfuric acid method; therefore, the cyclosiloxane monomer with the mass being 45-65% of that of the waste silicone rubber can be recycled, and the method has extremely high industrial application prospects.

Description

technical field [0001] The invention relates to the field of three waste treatment methods, in particular to a method for recovering cyclosiloxane monomer by catalytic cracking of waste silicone rubber. Background technique [0002] Silicone rubber is a special synthetic rubber that can maintain rubber elasticity for a long time in the range of -100 to 300°C. It is non-toxic, odorless, has good air permeability, and has outstanding characteristics of aging resistance, physiological inertia, and does not cause blood coagulation. It is widely used It is used in various industries such as electronics, building materials, textiles, light industry, medical treatment, machinery, transportation, plastics and rubber. With the increase in the demand for silicone rubber materials in production and life, the resulting recycling of waste silicone rubber is also particularly important. [0003] At present, the common methods for recycling cyclosiloxane monomers from waste silicone rubbe...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C08J11/16C08L83/04
CPCC08J11/16C08J2383/04Y02W30/62
Inventor 孔振兴陈玉静吴长永戴子林
Owner GUANGDONG INST OF RARE METALS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products