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Alloy mold manufacturing process and mold manufactured through alloy mold manufacturing process

A technology of mold manufacturing and technology, applied in the field of alloy mold manufacturing technology and the molds produced, can solve the problems of large investment and complex manufacturing technology, and achieve the effect of excellent processing performance and flexible design changes

Active Publication Date: 2020-06-19
江苏九铸合金新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide an alloy mold manufacturing process and the mold produced therefrom, so as to solve the problems of complex technology and large investment in the previous mold manufacturing process

Method used

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  • Alloy mold manufacturing process and mold manufactured through alloy mold manufacturing process
  • Alloy mold manufacturing process and mold manufactured through alloy mold manufacturing process
  • Alloy mold manufacturing process and mold manufactured through alloy mold manufacturing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] A kind of alloy mold manufacturing process, comprises the following steps:

[0061] Step S1: select polystyrene foam 1, and process the upper model surface 1A of the target blank film on foam 1;

[0062] Specifically, the processing of the upper model surface 1A is obtained by CNC machining center, and the size of the entire upper model surface 1A has a certain machining allowance, such as figure 1 shown.

[0063] Step S2: Apply a release agent on the surface of the upper model surface 1A to form a release isolation layer;

[0064] Specifically, the foam is polystyrene foam, and the density of the foam is ≥20kg / m 3 , the density of foam is 28kg / m in the present embodiment 3 . This high-density foam can ensure the strength of the foam and avoid deformation during mold casting.

[0065] The mold release agent is sprayed on the foam 1, and the mold release agent solidifies to form a mold release isolation layer, which can be effectively separated from the subsequent c...

Embodiment approach

[0116] The first optional implementation mode: the metal-based polymer material includes 5 parts of epoxy resin, 5 parts of modified epoxy resin, 6.6 parts of epoxy diluent, 0.2 part of dispersant, 0.2 part of anti-sedimentation aid, 1 part of polymer Auxiliary, 2 parts of defoamer, 2 parts of metal surface treatment agent;

[0117] 6 parts of Ti, 3 parts of 2000 mesh iron oxide powder, 1 part of 1200 mesh iron oxide powder, 3 parts of 1600 mesh electrolytic iron powder, 1 part of 1600 mesh reduced iron powder, 3 parts of 800 mesh reduced iron powder, 3 parts of 600 mesh carbon black , 4 parts of Cr, 3 parts of Mn, 5 parts of Mg, 1 part of Zn, 1 part of Wc, 1.5 parts of Al and 3 parts of ceramic powder,

[0118] 5 parts of graphene resin solution, wherein, 2 parts of graphene dispersion liquid are selected from the graphene resin solution to be prepared with 90 parts of epoxy resin.

[0119] The second optional implementation mode: the metal-based polymer material includes 10...

Embodiment 2

[0177] Such as Figure 4 As shown, a mold includes a structural layer 5 and a post-cured mold base 6, the structural layer 5 is arranged in the mold frame 3, the upper end of the post-cured mold base 6 has a mold cavity, and the bottom of the post-cured mold base 6 is provided with a support A column, a pouring hole 42 is opened in the structural layer 5, the post-cured mold base 6 rests on the structural layer 5, and the supporting column is inserted into the pouring hole 42.

[0178] In this mould, the structural layer 5 guarantees the strength and stably supports the post-cured mold base 6. The post-cured mold base 6 is made of the above-mentioned metal-based polymer composite material to ensure hardness, strength, low shrinkage and corrosion resistance.

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Abstract

The invention belongs to the technical field of composite materials, and particularly relates to an alloy mold manufacturing process which comprises the following steps: processing the upper mold surface of a target mold blank on foamed plastic; coating the upper mold surface with a demolding isolation layer; injecting a casting material so as to obtain a structural layer; lifting the structural layer and a mold frame, so that the lower mold surface and the upper mold surface can be separated as well as a casting cavity can be formed; fulling injecting a metal-matrix polymer composite materialinto the casting cavity so as to obtain a preliminarily cured mold blank; and putting the preliminarily cured mold blank into a baking oven and controlling the temperature to be 80-160 DEG C, so as to obtain a post-cured mold blank. The invention further provides a mold which comprises the structural layer and the post-cured mold blank. The alloy mold manufacturing process has the advantages thatthe manufacturing process is simplified, the production cycle is shortened, and the production cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of composite materials, and in particular relates to an alloy mold manufacturing process and the prepared mold. Background technique [0002] Trial production of automobile products generally occurs when vehicle manufacturers need to launch new models or modify or upgrade existing models. The objects of trial production of automobile products mainly refer to prototype cars, body parts, body parts, interior and exterior trims and parts. There are generally three types of prototype cars: concept car, verification car and test car. The concept design focuses more on appearance and shape; while the design and trial production of verification cars and test cars puts more emphasis on reasonable size and qualified quality. Most of the trial parts are stamping and sheet metal parts, and cold stamping technology is generally used to form various metal trial samples. As the vehicle manufacturers launch new models, t...

Claims

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Application Information

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IPC IPC(8): B29C33/38C08L63/00C08K13/02C08K3/08C08K3/22C08K3/04C08K3/36
CPCB29C33/3842C08L63/00C08L2205/025C08K2201/014C08K2003/0856C08K2003/2272C08K2003/0881C08K2003/0893C08K2003/0812C08K2201/005C08K2003/2227B29K2905/00B29K2905/12C08K13/02C08K3/08C08K3/22C08K3/04C08K3/36C08K3/042Y02P90/30
Inventor 李鹤松崔正义
Owner 江苏九铸合金新材料有限公司