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HAA-cured high-leveling and anti-thick-coating pinhole polyester resin, preparation method and application thereof

A polyester resin and leveling technology, used in polyester coatings, coatings, powder coatings, etc., can solve the problems of low carboxyl activity, poor film hardness and water resistance, inability to achieve high leveling, etc., and achieve anti-thick coating needles. Strong hole ability and good leveling effect

Active Publication Date: 2020-06-26
黄山市向荣新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional HAA powder coating is cured by carboxy-terminated pure polyester and HAA hydroxyl groups. Since the curing process produces small molecules of water, it will escape from the coating film, resulting in obvious pinholes on the surface of the cured coating film. Especially for the thicker film layer such as film thickness ≥ 110μm, due to the existence of this problem, it is difficult to obtain a coating film that can achieve low temperature curing and high leveling in HAA system powder coatings
[0003] Patent document ZL201810445015.7 is to reduce the softening point of polyester resin, enhance fluidity, and at the same time use high temperature (180°C / 15min) during curing to reduce the hardness of the coating film and facilitate the escape of water molecules to obtain a high leveling coating film. However, the thickness of the coating film is conventional, such as 60-80 μm, and high leveling cannot be achieved for thick coatings (film thickness ≥ 110 μm) that require high corrosion resistance.
ZL201811478412.0 is to reduce the acid value of polyester resin, and then reduce the amount of HAA in the powder coating formulation to reduce the curing speed, so as to delay the escape of water from the coating film and reduce the number of pinholes. However, due to the low activity of carboxyl groups, As a result, the curing time is too long. Generally, it takes about 30 minutes to cure completely at 180°C. Moreover, due to the large reduction in the amount of four-functional HAA, the hardness and water resistance of the coating film are also poor, and finally it cannot fundamentally solve the problem of thick coating (film Thickness ≥ 130μm) the problem of obvious pinholes
ZL 201110112793.2 is mainly aimed at improving the pinhole problem caused by too fast rise in viscosity during the curing process of powder coatings, by reducing the curing speed to improve the pinhole situation, but because the raw materials for curing include polyurethane resin, carboxyl polyester resin, etc., Uneven curing speed is prone to extinction phenomenon, which brings no change to production, and because it reduces the curing speed, it leads to a longer curing time, reaching 20min, which is not conducive to energy saving. At the same time, due to the existence of carboxy polyester resin , the curing principle has not changed, and small molecules of water still escape during the curing process, and pinholes are still unavoidable, especially for thick coatings with a film size of 110 μm or more.

Method used

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  • HAA-cured high-leveling and anti-thick-coating pinhole polyester resin, preparation method and application thereof
  • HAA-cured high-leveling and anti-thick-coating pinhole polyester resin, preparation method and application thereof
  • HAA-cured high-leveling and anti-thick-coating pinhole polyester resin, preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] (1) Add the catalyst monobutyl tin oxide, 18 mol of neopentyl glycol, and 15 mol of pentaerythritol dioleate into the reaction kettle, and fully melt them below 140°C;

[0050] (2) Add 24mol terephthalic acid to the reaction kettle, gradually increase the temperature to 190℃ under the protection of nitrogen, control the heating rate at 5~8℃ / h, and keep the temperature for about 4h, until the acid value is reduced to 50mgKOH / g Add 12 mol lauric acid, 10 mol polypropylene glycol 400 and 3 mol 1,2-octanediol, and then increase the temperature to 240°C at a rate of 8-10°C / h and keep the temperature for the reaction until no obvious distillate is evaporated. At this time, the acid value of the reactant is less than 30mgKOH / g;

[0051] (3) Add antioxidant 1010 to the reactor, maintain a vacuum of 50-70mmHg, and react under reduced pressure at a temperature of 235-240°C for about 2 hours to promote the formation of polyester resin. When the acid value is reduced to below 15mgKOH / g,...

Embodiment 2

[0057] The difference from the embodiment is that the molar amount of each main raw material is different, and the details are as follows:

[0058] Terephthalic acid 18, tridecanedioic acid 10, neopentyl glycol 12, pentaerythritol dioleate 14, polypropylene glycol 4009, 1,2-octanediol 2, hexamethylene diisocyanate 8.

[0059] The prepared polyester resin has an isocyanate group content of 2.11% and a softening point of 94°C.

Embodiment 3

[0061] The difference from the embodiment is that the amount of each main raw material is different, as follows:

[0062] Terephthalic acid 30, tetradecanedioic acid 14, neopentyl glycol 20, pentaerythritol dioleate 18, polypropylene glycol 40012, 1,2-octanediol 4, and hexamethylene diisocyanate 12.

[0063] The prepared polyester resin has an isocyanate group content of 2.68% and a softening point of 87°C.

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Abstract

The invention, which belongs to the technical field of preparation of polyester resin, particularly relates to polyester resin for a high-leveling and anti-thick pinhole type HAA system as well as a preparation method and application of the polyester resin. The HAA-cured high-leveling and anti-thick pinhole coating polyester resin provided by the invention is characterized in that the polyester resin is mainly prepared by carrying out polymerization reaction on terephthalic acid, flexible long-chain dicarboxylic acid, neopentyl glycol, pentaerythritol dioleate, polypropylene glycol 400, 1, 2-octanediol and hexamethylene diisocyanate. According to the polyester resin and the preparation method thereof, when polyester resin is prepared, no small molecular substance escapes in the curing process; the thick pinhole resistance is ensured, the finally obtained polyester resin and the curing agent HAA can be cured at a low temperature (140 DEG C / 15 min) by combining proper synthesis process conditions, the finally cured film has good leveling property and strong thick pinhole resistance; and the basic performance also completely meets the conventional requirements of the powder coating.

Description

Technical field [0001] The invention belongs to the technical field of polyester resin preparation, and in particular relates to a polyester resin for high-leveling, thick-coating-resistant pinhole HAA systems and a preparation method thereof, and the application of the above-mentioned polyester resin in powder coatings. Background technique [0002] Traditional HAA powder coatings are cured using carboxyl-terminated pure polyester and HAA hydroxyl groups. Due to the curing process, small molecules of water will escape from the coating film, resulting in obvious pinholes on the surface of the cured coating film. Especially for the film with a large coating thickness, such as the film thickness ≥110μm, it is especially serious. Due to this problem, it is difficult to obtain the coating film of the HAA system powder coating that can achieve both low temperature curing and high leveling. [0003] Patent document ZL201810445015.7 is a high-leveling coating film obtained by reducing the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G63/676C08G63/91C09D167/06C09D5/03
CPCC08G63/676C08G63/918C09D167/06C09D5/03C08K2003/2241C08K2003/3045C08K13/02C08K3/22C08K3/30
Inventor 郑荣辉江蓉张齐冯小浩毕海鹏
Owner 黄山市向荣新材料有限公司
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