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Rocking/rotating arc gas metal arc welding torch and a using method thereof

A technology of melting electrode gas and rotating arc, which is applied in arc welding equipment, electrode accessories, electrode support devices, etc., and can solve problems such as poor adjustability and adjustability, poor process adaptability, and low transmission positioning accuracy

Active Publication Date: 2020-07-10
JIANGSU UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this type of welding torch are: ①The arc motion control method is single, the scope of application is narrow, and only a single rotating arc or shaking arc narrow gap welding can be realized; The positioning accuracy of the transmission is low, and the rotation resistance of the motor is large; ③A special sensing device for the arc rotation frequency or shaking frequency is used, and the device is installed between the motor mechanism and the brush mechanism, which makes the welding torch mechanism complicated; ④No The built-in cooling water circuit is set, and the torch body is easily heated by welding heat radiation; ⑤ no built-in gas circuit is provided, and only an external nozzle mechanism is used, which makes the torch nozzle mechanism complicated; ⑥ a conductive Rod and contact tip, poor process adaptability
Its disadvantages are: ①The rotary conductive seat is supported by double bearings, the arc rotary motion mechanism is complicated, and the positioning accuracy of the transmission is not high; ②The contact welding is fed through graphite powder, and its feeding stability is poor; ③The curved conductive tip It is a consumable part, and the implementation cost is high; ④A special position sensing mechanism is used to detect the swing angle of the contact tip, which makes the welding torch mechanism complicated; ⑤The structure of the conductive rod mechanism is fixed and single, and the adjustability and adjustability are not good. Good, poor process adaptability; ⑥ Only implemented for narrow gap arc welding

Method used

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  • Rocking/rotating arc gas metal arc welding torch and a using method thereof
  • Rocking/rotating arc gas metal arc welding torch and a using method thereof
  • Rocking/rotating arc gas metal arc welding torch and a using method thereof

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Effect test

Embodiment 3

[0064] Welding torch embodiment 3: On the basis of welding torch embodiment 2, a hollow-shaft motor 4 with double-shaft extensions is used, and a shaft 4b protruding from the motor is provided for detecting arc shaking / rotation frequency and arc shaking The photoelectric switch device 23 of midpoint C, as shown in Fig. 2 (a) and Fig. 2 (b), its device is made of external grating disc 23a and optocoupler 23b, can also cover a dustproof cover (not drawn); The optical coupler 23b and the dust cover are fixedly connected to the support frame. At this time, the hollow shaft motor 4 is preferably a stepping motor or a DC motor.

[0065] In the welding torch embodiment 1 and embodiment 2, the sensing device for detecting the arc shaking / rotation frequency and the arc shaking midpoint is not specially provided, or in the welding torch embodiment 3, the photoelectric switch device 23 is set at On the upper extension shaft 4b of the double shaft extension hollow shaft motor 4, the moto...

Embodiment 1

[0086] Embodiment 1 of the telescopic adjustment method of the conductive rod mechanism: a telescopic adjustment method of the conductive rod mechanism for shaking / rotating the arc melting electrode gas shielded torch, see Fig. 4(a), including the following steps:

[0087] ① Loosen the first lock nut 15a that is threadedly connected with the first retractable conductive rod or the first retractable conductive tip in the retractable conductive rod mechanism 17, so that the upper end surface of the first lock nut 15a Out of contact with the lower end surface of the arc movement output shaft 11d of the welding torch, it is in an unlocked state; ② Rotate the first retractable conductive rod or the first retractable conductive tip to make the first retractable conductive tip screwed in by threaded connection The upper end of the conductive rod or the first retractable conductive tip shrinks up or down in the central hole of the arc movement output shaft 11d; ③ reversely rotates the ...

Embodiment 2

[0089] Embodiment 2 of the telescopic adjustment method of the conductive rod mechanism: a telescopic adjustment method of the conductive rod mechanism for shaking / rotating the arc melting electrode gas-shielded torch, see Fig. 4(b) and Fig. 4(c), including the following steps :

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Abstract

The invention discloses a rocking / rotating arc gas metal arc welding torch and a using method thereof. The rocking / rotating arc gas metal arc welding torch comprises a hollow shaft motor, wherein a lower extending shaft is fixedly connected with an upper extending shaft of a feed disc penetrating through an electric brush mechanism in a motor base through a coupler, and a lower extending shaft ofthe feed disc is connected with an eccentric or bent conducting rod mechanism after penetrating through a supporting bearing arranged in an electric brush base; a motor base of the hollow shaft motoris fixedly connected with the electric brush base through connecting screws, and welding shielding gas and welding torch cooling effects are provided through inner holes of the connecting screws and abuilt-in gas circuit and a built-in cooling water circuit of the electric brush base; and when no additional sensing device is arranged on the upper extending shaft of the motor, the arc rocking / rotating frequency and the arc rocking midpoint are identified / detected through pre-calibration or a built-in photoelectric encoder of the servo motor, and the length of the conducting rod mechanism is adjusted through a blending or telescopic adjusting method. The welding torch is simple and compact in structure, high in transmission positioning precision, good in process adaptability, high in practicability, suitable for rocking arc and rotating arc gas shielded welding and capable of being used for submerged-arc welding in an expanded mode.

Description

technical field [0001] The invention relates to the technical field of arc welding, in particular to a gas-shielded gas-shielded welding torch having shaking arc and rotating arc welding functions and a using method thereof. Background technique [0002] Gas metal arc welding is a kind of welding wire as the melting electrode, and uses argon, CO 2 Gas, or argon-rich mixed gas as a protective medium, or the arc welding method using self-shielded flux-cored wire, is suitable for welding in various positions such as flat positions and spatial positions, and is widely used in metal manufacturing. In order to improve the weld formation and improve the performance of the welded joint, it is often necessary to control the welding arc with swinging, rocking or rotating motion. [0003] Chinese patent application with publication number CN1657211A titled "Rotary arc narrow gap welding method and device driven by hollow shaft motor", and publication number CN101412143A titled "Shakin...

Claims

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Application Information

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IPC IPC(8): B23K9/28B23K9/26B23K9/173B23K9/095B23K9/32
CPCB23K9/28B23K9/26B23K9/173B23K9/32B23K9/095B23K9/0216B23K9/0213B23K9/295B23K9/122B23K9/125B23K9/186H02K11/22H02K5/203B23K9/164B23K9/285B23K9/287H02K5/145H02K7/003H02K9/19H02K9/28H02P6/16
Inventor 王加友王天威蒋达朱杰王彪庞建建张陆霄
Owner JIANGSU UNIV OF SCI & TECH
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