Method for degreasing ceramic molded body and method for manufacturing ceramic sintered body

A technology for shaped bodies and ceramics, applied in the direction of ceramic products, ceramic layered products, chemical instruments and methods, etc., can solve the problems of not being able to obtain the target physical properties, and achieve the effect of reliable degreasing and preventing oxidation

Pending Publication Date: 2020-07-14
NGK INSULATORS LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in this degreasing method, when an oxidizable substance (such as aluminum nitride, Ni, etc.) is contained in the ceramic molded body, the oxidizable substance may be oxidized by superheated steam, and the target physical properties may not be obtained.

Method used

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  • Method for degreasing ceramic molded body and method for manufacturing ceramic sintered body
  • Method for degreasing ceramic molded body and method for manufacturing ceramic sintered body
  • Method for degreasing ceramic molded body and method for manufacturing ceramic sintered body

Examples

Experimental program
Comparison scheme
Effect test

experiment example 1

[0045] 1. Production of ceramic molded body (molding process)

[0046] First, a ceramic slurry containing ceramic powder, a dispersion medium, a gelling agent (isocyanates, polyols, a dispersion aid, and a catalyst) is prepared. Specifically, 100 parts by mass of aluminum nitride powder as ceramic powder, 30 parts by mass of a mixture of aliphatic polybasic ester and polybasic acid ester as a dispersion medium, 4'4-diphenyl 5.3 parts by mass of methane diisocyanate, 0.3 parts by mass of ethylene glycol as a polyol, 3 parts by mass of a polycarboxylic acid copolymer as a dispersion aid, and 0.05 parts by mass of 6-dimethylamino-1-hexanol as a catalyst parts were mixed to prepare a ceramic slurry.

[0047] Next, if Figure 4 As shown in (a), from the internal space 32 (slurry storage part) with length 50×width 50×height 10mm, a length 30×width 30×thickness 1mm is provided at the center of the surface (bottom surface) with length 50×width 50mm The prepared ceramic slurry is po...

experiment example 2

[0053] In Experimental Example 2, heat treatment was performed in the same manner as in Experimental Example 1, except that the maximum temperature was changed to 1400° C. when heat-treating the Ni flat-plate embedded compact 52 obtained in Experimental Example 1. The processing time is more than 14 hours. The residual carbon content of the Ni flat plate embedded molded body 54 after the heat treatment was 0.03% by mass, and the total oxygen content was 1.9% by mass. From this result, it can be seen that the degreasing was sufficiently performed and the aluminum nitride was hardly oxidized. As a result of visual observation of the appearance of the heat-treated Ni plate embedding molded body 54 , no cracks were observed. In addition, no oxide film was formed on the surface of the Ni flat plate 42 .

experiment example 3

[0055] In Experimental Example 3, when heat-treating the Ni flat-plate embedded molded body 52 obtained in Experimental Example 1, the atmosphere was changed to a mixed atmosphere of 20% by volume of hydrogen and 80% by volume of nitrogen, and the maximum temperature was changed to 1400°C. Other than that, heat treatment was performed in the same manner as in Experimental Example 1. The processing time is more than 14 hours. The residual carbon content of the Ni flat plate embedded molded body 54 after heat treatment was 0.05% by mass, and the total oxygen content was 1.9% by mass. From this result, it can be seen that the degreasing was sufficiently performed and the aluminum nitride was hardly oxidized. As a result of visual observation of the appearance of the heat-treated Ni plate embedding molded body 54 , no cracks were observed. In addition, no oxide film was formed on the surface of the Ni flat plate 42 .

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Abstract

A ceramic molded body which comprises a ceramic powder and an organic binder, said ceramic molded body containing an oxidizable ceramic powder as the ceramic powder, or containing an oxidizable metalor metal compound, or being in contact with a solid body containing an oxidizable metal or metal compound. This ceramic molded body is heated in a hydrogen atmosphere at a temperature raising / loweringspeed exceeding 25deg C / h until reaching a maximum temperature that is preset within a range of 1100-1400 deg C inclusive, and then degreased at the maximum temperature.

Description

technical field [0001] The present invention relates to a method for degreasing a ceramic molded body and a method for producing a ceramic fired body. Background technique [0002] As a degreasing method of a ceramic molded body, a method of heat-treating a ceramic molded body of a predetermined shape obtained by molding a slurry containing ceramic powder, an organic binder, and a dispersion medium is known. For example, Patent Document 1 describes that the time required for degreasing to be completed can be sufficiently shortened by heat-treating a ceramic molded body in superheated steam containing oxygen at a predetermined oxygen partial pressure. However, in this degreasing method, when an oxidizable substance (for example, aluminum nitride, Ni, etc.) is contained in the ceramic molded body, the oxidizable substance may be oxidized by superheated steam, and the target physical properties may not be obtained. [0003] On the other hand, Patent Document 2 discloses a meth...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): C04B35/638C04B35/565C04B35/581C04B35/584B22F1/10
CPCC04B35/565C04B35/581C04B35/584C04B35/638C04B2235/6582C04B2235/6562C04B2235/6565C04B35/632C04B2235/6022C04B2235/6023C04B2235/606C04B35/63456C04B2235/608C04B2235/6567C04B2235/721C04B2235/723C04B2235/95B32B18/00C04B2237/36C04B2237/365C04B2237/368C04B2237/366C04B38/0074B22F1/10C04B2235/40C04B35/64
Inventor小野木哲也
OwnerNGK INSULATORS LTD