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Solar cell and laser slicing method

A solar cell and laser cutting technology, applied in laser welding equipment, circuits, photovoltaic power generation, etc., can solve the problems of solar cell efficiency loss, efficiency reduction, cell string welding mismatch, etc., to reduce the fill factor drop, weaken the Loss of efficiency, effect of eliminating damage

Pending Publication Date: 2020-07-24
TRINASOLAR CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, laser cutting damage leads to the loss of efficiency of cut solar cells, which in turn reduces the power gain of half-cut modules or shingled modules
[0003] The fill factor of the crystalline silicon solar cell prepared in the prior art will be significantly reduced after laser cutting in half, which in turn will cause a decrease in photoelectric conversion efficiency. Taking PERC solar cells as an example, the efficiency of the half cell after laser cutting in half will decrease by about 0.1%-0.2% %abs, taking the TOPCon battery as an example, the efficiency of the half-cell after laser cutting in half is reduced by about 0.2-0.3%abs
Recently, some companies use larger-sized silicon wafers to make solar cells, such as 210mm×210mm silicon wafers. When making components, the solar cells will be cut into three parts by laser, which will inevitably make the two sides of the sun cut by laser. The efficiency of the cell is reduced more, which causes the mismatch of the cell string welding
Similarly, shingled modules require cutting a solar cell into multiple parts, and the efficiency of the cell is reduced more significantly

Method used

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  • Solar cell and laser slicing method
  • Solar cell and laser slicing method

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Embodiment 1

[0026] Such as figure 1 As shown, a solar cell includes a cell body 1 , and at least one emitter-free region 2 is provided on the front surface of the cell body 1 .

[0027] Specifically, the battery body 1 includes a p-type silicon substrate 3, the front surface of the p-type silicon substrate is sequentially provided with a PERC phosphorus diffused emitter 4 and a PERC battery anti-reflection film 5, and the rear surface of the p-type silicon substrate is The first PERC cell rear passivation layer 6 and the second PERC cell rear passivation layer 7 are arranged in sequence from the inside to the outside, and the emitter-free region 2 penetrates the PERC phosphorus diffused emitter 4 and the PERC cell anti-reflection film 5 .

[0028] In this embodiment, the emitter-free region 2 is rectangular, and separates the PERC phosphorus diffused emitter 4 and the PERC cell anti-reflection film 5 . The partition here refers to dividing the PERC phosphorus diffusion emitter 4 and the ...

Embodiment 2

[0033] Such as figure 2 As shown, a solar cell includes a cell body 1 , and at least one emitter-free region 2 is provided on the front surface of the cell body 1 .

[0034] The battery body 1 includes an n-type silicon substrate 8, the front surface of the n-type silicon substrate 8 is provided with a TOPCon boron diffused emitter 9 and a TOPCon solar cell anti-reflection film 10 from the inside to the outside, and the rear surface of the n-type silicon substrate 8 is arranged from the inside to the outside A tunnel oxide layer 11 , a phosphorus-doped polysilicon film 12 and a SiNx:H film 13 on the back are provided in sequence, and the non-emitter region 2 penetrates the TOPCon boron diffused emitter 9 and the TOPCon solar cell anti-reflection film 10 .

[0035] The emitter-free region 2 is rectangular, and separates the TOPCon boron diffused emitter 9 and the TOPCon solar cell anti-reflection film 10 .

[0036] The emitter-free region 2 can be formulated according to the ...

Embodiment 3

[0040] combine figure 1 with figure 2As shown, the p-n junction side of the battery body 1 is provided with a laser, and the phosphosilicate glass or borosilicate glass on the p-n surface is scratched at the subsequent laser slicing position, and then wet-etched, dry-etched or mechanically etched The p-n structure in the film-opening area is removed to form an emitter-free area 2, and a battery is made, and then a laser is used to cut along the emitter-free area 2 to split the battery body 1. The width of the emitter-free region 2 is 40 μm-2000 μm, the depth is less than 1 μm, and the spot size of the laser cutting line along the emitter-free region 2 is 5-50 μm. The laser cutting line is located within ±200 μm of the central axis of the emitter-free region 2 . Preferably, the central axis of the laser cutting line coincides with the central axis of the emitter-free region 2 .

[0041] In this embodiment, a low-power film-opening laser is used to cut the phosphosilicate gl...

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Abstract

The invention provides a solar cell and a laser slicing method, and belongs to the technical field of photovoltaics. The solar cell comprises a cell body, wherein at least one non-emitter region is arranged on the front surface of the cell body. The method specifically comprises the following steps: cutting off phosphosilicate glass or borosilicate glass on one surface, having a p-n junction, of acell body by using laser at a subsequent laser slicing position, removing the p-n structure of the film opening region in a wet etching, dry etching or mechanical etching mode to form an emitter-freeregion, manufacturing a cell, and then cutting along the emitter-free region on the front surface by using laser or cutting along the region on the back surface of the cell corresponding to the emitter-free region on the front surface to crack the cell body. According to the invention, the damage of laser cutting to a p-n junction can be eliminated, so that the decrease of the fill factor of thesolar cell due to laser cutting is significantly weakened.

Description

technical field [0001] The invention belongs to the technical field of photovoltaics, and relates to a solar cell and a laser slicing method. Background technique [0002] Laser slicing technology is a high-efficiency technology developed on the photovoltaic module side in recent years. It is widely used in the production of half-cut modules and shingled modules, and the power of modules can be significantly improved. However, laser cutting damage leads to the loss of efficiency of cut solar cells, which in turn weakens the power gain of half-cut modules or shingled modules. [0003] The fill factor of the crystalline silicon solar cell prepared in the prior art will be significantly reduced after laser cutting in half, which in turn will cause a decrease in photoelectric conversion efficiency. Taking PERC solar cells as an example, the efficiency of the half cell after laser cutting in half will decrease by about 0.1%-0.2% %abs, taking the TOPCon battery as an example, the...

Claims

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Application Information

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IPC IPC(8): H01L31/0224H01L31/0216H01L31/068H01L31/18H01L21/78B23K26/38
CPCB23K26/38H01L21/78H01L31/02167H01L31/02168H01L31/022433H01L31/022441H01L31/0682H01L31/186Y02E10/546Y02P70/50
Inventor 陈达明陈奕峰王尧刘成法邹杨龚剑夏锐殷丽
Owner TRINASOLAR CO LTD
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