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Preparation method of modified evaporation wall for supercritical water oxidation reactor

A supercritical water oxidation and evaporation wall technology, applied in chemical instruments and methods, chemical/physical processes, chemical/physical/physicochemical processes, etc., can solve the problem of difficult maintenance of water film integrity, uneven water film, equipment and Complicated operation process and other problems, to achieve the effect of maintaining the integrity of the water film, maintaining the integrity, and strong operability

Active Publication Date: 2020-07-28
广州赛隆增材制造有限责任公司
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AI Technical Summary

Problems solved by technology

[0004] The upper part of the supercritical water oxidation evaporation wall reactor is the main part of the oxidation reaction. It is in the intense chemical reaction area and the supercritical environment of high temperature and high pressure. The convective diffusion and mixing between the main fluid and the water film are extremely strong, making the upper part of the evaporation wall The continuity of the water film is destroyed; and the water film flows down instantly under the action of its own weight, and the integrity of the water film on the upper part of the evaporation wall is difficult to maintain, so that the upper part of the evaporation wall that is not protected by the water film is easily burned or corroded
[0005] In view of the above problems, in the existing processing methods, the patent application of Ma Chunyuan et al. (publication number CN101164912A) discloses a structure of "annular water inlet and water retaining ring", but the water film in each local partition is still uneven; Wang The patent application of Bing et al. (publication number CN 107385261A) prepared a porous evaporation wall with an average pore size of 2-10 μm and a porosity of 10%-35%, which is conducive to the formation of a complete water film, but cannot slow down the instantaneous flow of the water film. No significant improvement in maintaining water film integrity
The patent application of Xu Donghai et al. (publication number CN 109133317A) realizes the adjustment of the thickness of the water film by adjusting the evaporation intensity, the concentration of the organic raw material, the preheating temperature of the organic raw material, the inlet temperature of the evaporating water, and the water flow ratio of the evaporating wall of each branch. However, this method greatly increases the complexity and difficulty of reactor operation, and requires high-precision and high-sensitivity detection equipment that can withstand harsh conditions in the reactor, which is difficult to apply to industrial applications
In short, the existing methods for improving the evaporation wall are limited to water-retaining parts or adjusting process parameters, but the above-mentioned methods are not only very complicated in equipment and operation process, but also unable to change the incomplete and unstable state of the local water film, which is difficult to apply to industrial applications

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  • Preparation method of modified evaporation wall for supercritical water oxidation reactor
  • Preparation method of modified evaporation wall for supercritical water oxidation reactor
  • Preparation method of modified evaporation wall for supercritical water oxidation reactor

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preparation example Construction

[0036] The invention relates to a preparation method of a modified evaporation wall for a long-life and corrosion-resistant supercritical water oxidation reactor. The adhesion force of the evaporation wall to the droplet is tailored according to the actual working conditions to maintain the integrity of the water film, including The following steps:

[0037]According to the water film flow velocity on the inner surface of the evaporation wall corresponding to different actual working conditions, the idea of ​​modifying the surface of the evaporation wall from the micro-nano scale is used to design the appropriate surface roughness of the evaporation wall.

[0038] Step 1. According to the actual working conditions, the water film flow velocity is required Substituting formula I and formula II to calculate the corresponding adhesion force γ lv w(θ adv -θ rec ) to design a suitable surface roughness.

[0039] Step 2: Ultrasonic cleaning the metal porous plate in acetone for...

Embodiment 1

[0052] Embodiment 1 of the present invention relates to a preparation method of a modified evaporation wall for a supercritical water oxidation reactor applied to the treatment of printing and dyeing sludge, comprising the following steps:

[0053] Step 1. The supercritical water oxidation evaporation wall reactor treats printing and dyeing sludge. The reaction temperature and pressure are 560°C-600°C and 25-27MPa respectively. The water film absorbs the heat of the evaporation wall-C 钛 m 蒸发壁 (T 反应器 -T 额 )=C 水 m 水 (T 入 -T 额 ) to calculate the evaporation wall temperature down to the rated service temperature T of the evaporation wall 额 When , the amount of water required by the water film m 水 (where C 钛 and C 水 are the specific heat capacities of titanium-based evaporation wall and distilled water, m 蒸发壁 is the mass of the evaporation wall, T 反应器 is the reaction temperature inside the reactor, T 入 is the temperature when distilled water enters the reactor). Then a...

Embodiment 2

[0062] Embodiment 2 of the present invention relates to a preparation method of a modified evaporation wall for a supercritical water oxidation reactor applied to the treatment of TNT wastewater, comprising the following steps:

[0063] Step 1. The supercritical water oxidation evaporation wall reactor treats TNT waste water. The reaction temperature and pressure are 580°C-600°C and 24-25MPa respectively. Referring to step 1 of Example 1, the water required on the evaporation wall can be estimated Membrane Maximum Average Flow Velocity About 1.42m / s, substituted into the designed formula I and formula II to calculate the corresponding adhesion force γ lv w(θ adv -θ rec ) is 17μN (taking a 1.5L evaporation wall reactor as an example, the height h of the evaporation wall is about 45cm, and a drop of water weighs about 0.02g).

[0064] The content of organic matter in TNT wastewater is very high (10000mg / L), strong alkalinity, pH = 9-11, and high sulfur content, which will de...

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Abstract

The invention provides a preparation method of an evaporation wall for a supercritical water oxidation reactor. The preparation method comprises the following steps: 1, substituting the water film flowing speed of the inner surface of the evaporation wall of the reactor into a formula I and a formula II, and calculating corresponding adhesive force gamma<lv>w(theta<adv>-theta<rec>); 2, cleaning ametal porous plate and using the cleaned metal porous plate as an evaporation wall matrix; 3, putting the evaporation wall matrix into acid for acid etching, and adjusting the reaction time and the reaction temperature of an acid etching reaction according to the theoretical value of the adhesive force obtained in the step 1; 4, washing the evaporation wall matrix having undergone the acid etchingreaction in the step 3 with deionized water, and carrying out drying in a drying oven; 5, sintering the evaporation wall matrix cleaned and dried in the step 4 in a high-temperature sintering furnaceto obtain a modified evaporation wall with micro-nano rough morphology on the surface, wherein the formula I is that ma = F = mg - gamma<lv>w(theta<adv>-theta<rec>), and the formula II is as described in the specification. According to the method, the integrity and stability of a water film on the inner surface of the evaporation wall can be maintained, so the evaporation wall type reactor is more corrosion-resistant, and the service life of the evaporation wall type reactor is prolonged.

Description

technical field [0001] The invention relates to the technical field of supercritical water oxidation evaporation wall reactors, in particular to a preparation method of a modified evaporation wall for supercritical water oxidation reactors. Background technique [0002] Supercritical water oxidation (SCWO) technology is a high-efficiency, thorough treatment and deep oxidation of organic matter without secondary pollution proposed by Modell et al. in the mid-1980s. Under high temperature and high pressure (usually reaction temperature 400°C-600°C, reaction pressure 25MPa-40MPa), supercritical water is used as the medium, air, oxygen and other oxidants deeply oxidize and decompose organic matter, and are widely used in chemical industry, metallurgy, printing and dyeing, Industries such as paper making, medicine, petroleum and food. It has great application prospects in dealing with military poisonous materials such as chemical weapons, rocket solid fuel materials, explosive m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J19/02C23C8/12C23C8/02C23F1/26
CPCB01J19/02B01J19/0053C23C8/12C23C8/02C23F1/26
Inventor 郭瑜汪强兵
Owner 广州赛隆增材制造有限责任公司
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