Process method and process device for producing freshly squeezed ancient brown sugar

Abstract

The invention discloses a process method and a process device for producing freshly squeezed ancient brown sugar. The device comprises a rolling type sugarcane squeezer, a containing tank, a pump pressure filter, a buffer tank, a conveying pump, a negative pressure electromagnetic dry-wet separator, a secondary electromagnetic evaporator and a continuous forming machine which are connected in sequence; sugarcane is sent into a disinfection vehicle to be disinfected and then sent into the rolling type sugarcane squeezer to be squeezed, and sugarcane juice is sequentially subjected to pumping filtration, dry-wet separation concentration, electromagnetic evaporation secondary concentration and continuous forming and mold overturning to obtain a brown sugar product. During dry-wet separation and concentration, the vacuum pump sucks away steam generated in the evaporation and concentration process, and the steam is sequentially filtered, condensed and filled to obtain filled distilled water. The invention can better protect and develop the ancient brown sugar making technology, and can meet the requirements of safety, sanitation, high efficiency, adaptation to the age and modern marketfor endowing food with health and safety.

Description

technical field [0001] The invention relates to a process method and a process device for brown sugar production, in particular to a process method and process device for freshly squeezed ancient brown sugar production, and belongs to the technical field of brown sugar production equipment. Background technique [0002] The ancient brown sugar is boiled with nine or ten consecutive pots, direct air stove and wood fire. Through the process of squeezing juice, sedimentation, foaming, filtering, driving water, shaking ladle, sanding, forming and other processes, it has experienced "five squeezes, three filters, two Floating and sinking", the cooking time is as long as 6 to 8 hours before it is formed. The traditional craftsmanship of ancient brown sugar requires a high level of experience for the sugar cooker, and the whole process requires the close cooperation of multiple people. The juicing process requires three people to squeeze the juice continuously; heat control is the...

AI Technical Summary

Problems solved by technology

3. Long-term boiling destroys the organic matter and nutrients in sugarcane juice, such as amino acids; adding harmful substances such as: the carcinogenic acrylamide will be produced when the sugar solution reaches 223°C

4. Cooking with an open fire requires a lot of fuel such as firewood, which damages forest resources; harmful substances produced by burning also have an impact on the environment

5. The boiling and sanding are all manual, the sanitation is poor, the bacteria exceed the standard, and there are no protective measures, there is often a danger of scalding the human body

6. Sugarcane juice produces a large amount of steam during the evaporation process, and the production and operation personnel will suffer from rheumatoid arthritis, cardiovascular disease, respiratory disease, skin bursting of hands and feet, etc., which will seriously affect their health if they are in a high-temperature and high-humidity environment for a long time. Prove that even wearing protective clothing cannot avoid

7. It consumes a lot of labor, low efficiency and high energy consumption, unhygienic, unsafe, wastes resources and pollutes the environment

However, there are many problems in the traditional brown sugar sugar making process and equipment, such as backward equipment, low production capacity, waste of labor, potential safety hazards, substandard sanitation, uneven production based on experience, and environmental pollution.

Images