Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Special long-acting cutting fluid for aluminum alloy

A technology of aluminum alloy and cutting fluid, applied in the field of special long-acting cutting fluid for aluminum alloy, can solve the problems of short cutting time, poor economic benefit, easy sticky chips, etc., and achieve low maintenance cost, long cleaning cycle and stable microemulsion. Effect

Active Publication Date: 2020-09-01
山东三晶润滑科技有限公司
View PDF5 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002]Most of the aluminum cutting products on the market are full-oil emulsified oil, which is fine for cutting pure aluminum, but it is not suitable for cutting aluminum alloys. Aluminum alloy is currently a metal material that is widely used in industries such as automobile engines, transmissions, aviation equipment and other mechanical equipment. Therefore, the demand for special cutting fluid for aluminum alloy processing is increasing, and it is required that the aluminum alloy cutting fluid can provide The excellent lubricity and cooling required by high cutting speed and high feed rate can greatly improve the service life of the tool and the surface finish of the workpiece. The traditional aluminum alloy cutting fluid is easy to stick chips, poor anti-rust effect, unstable emulsion, cutting Short time, poor economic benefits, long-term use, frequent cleaning of residual liquid, increased product cost, and waste liquid treatment problems

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Special long-acting cutting fluid for aluminum alloy
  • Special long-acting cutting fluid for aluminum alloy
  • Special long-acting cutting fluid for aluminum alloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A special long-acting cutting fluid for aluminum alloys, comprising the following components by mass percentage, 46# machine oil, 12.28%; AC28, 1.23%; CP-50, 3.07%; bactericide (BK), 1.84%; glycerin , 4.00%; Water, 50.37%; Sodium Nitrite, 3.84%; T-80, 4.48%; S-80, 8.00%; agent, 0.12%; triethylene glycol butyl ether, 7.52%.

Embodiment 2

[0025] A special long-lasting cutting fluid for aluminum alloys, comprising the following components by mass percentage, 46# mechanical oil, 12.50%; AC28, 1.5%; CP-50, 3.5%; bactericide, 3%; glycerin, 4% ; Water, 50.1%; Sodium Nitrite, 3.5%; T-80, 4%; S-80, 7%; JHP-E9600, 1.5%; %; Triethylene glycol butyl ether, 8%.

Embodiment 3

[0027] A special long-lasting cutting fluid for aluminum alloys, comprising the following components by mass percentage, 46# mechanical oil, 13%; AC28, 1%; CP-50, 3%; bactericide, 1.5%; glycerin, 4% ; Water, 47.25%; Sodium Nitrite, 4.5%; T-80, 5%; S-80, 9%; JHP-E9600, 2.5%; %; Triethylene glycol butyl ether, 7%.

[0028] Described 46# machine oil is non-standard machine oil, and this machine oil has good lubricity, moderate viscosity.

[0029] The AC28 is tall oil amide concentrated solution, which is a kind of co-emulsifier, which plays a role in stabilizing the system in this prescription, preventing the stock solution from abnormality and oil separation.

[0030] Described CP-50 is a kind of tribasic acid antirust agent, is prepared by tribasic acid: triethanolamine: water, ratio is 1:2.8:1, and tribasic acid is the tribasic acid of content 50%, and triethanolamine is 85% triethanolamine mixed amine, the water is hard water, 0--500mg / L neutral water, first add triethanola...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a special long-acting cutting fluid for aluminum alloy, and mainly relates to the technical field of metal cutting fluids, the special long-acting cutting fluid comprises the following components by mass percentage: 46 # machine oil 12%-13%; AC28, 1%-2%; CP-50, 3%-4%; 1.5%-3.0% of a bactericide; 4%-5% of glycerol; 45%-55% of water; 3.5%-4.5% of sodium nitrite; T-80, 4%-5%;S-80, 7%-9%; JHP-E9600, 1.5% 3.0%; T706, 0.15%-0.2%; 1%-2% of triethanolamine; 0.1%-0.2% of a defoaming agent; 7%-8% of triethylene glycol butyl ether; microemulsions are more stable, better hard water resistace is achieved through anion-free design, a prepared diluent is effective for a long time, the diluent is still effective after mechanical oil is separated out, cutting is not affected, cleaning is not needed, the second set of wonderful lubricating scheme enables a user to use the machine all the time, the purpose that the cost of the user is reduced is achieved, energy is saved, the maintenance cost is low, the cleaning period is long, and a large number of raw materials are saved.

Description

technical field [0001] The invention mainly relates to the technical field of metal cutting fluid, in particular to a special long-acting cutting fluid for aluminum alloys. Background technique [0002] At present, most of the aluminum cutting products on the market are full oil emulsified oil, which is okay for cutting pure aluminum, but it is not suitable for cutting aluminum alloy and then using this product. Aluminum alloy is currently used in automobile engines, transmissions, aviation equipment and other machinery Metal materials are widely used in equipment and other industries. Therefore, the demand for special cutting fluids for aluminum alloy processing is increasing. It is required that aluminum alloy cutting fluids can provide excellent lubricity and lubricity required by high cutting speed and high feed rate during aluminum processing. Cooling, greatly improve the service life of the tool and the surface finish of the workpiece, the traditional aluminum alloy cu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C10M173/00C10N30/16C10N40/22
CPCC10M173/00C10M2207/022C10M2215/042C10M2207/046C10M2201/083C10M2207/123C10M2209/104C10M2209/109C10M2207/289C10M2223/04C10M2215/223C10M2229/02C10M2215/08
Inventor 李祥柱李祥田
Owner 山东三晶润滑科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products