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Conductive non-woven fabric adhesive tape and manufacturing method thereof

A manufacturing method and non-woven technology, which are used in conductive adhesives, textiles, papermaking, adhesives, etc., can solve the problems of unenvironmental protection, high cost, and unfriendly production process, and achieve continuous production and mass production. The effect of cost reduction and superior product performance

Active Publication Date: 2020-09-29
江苏百旭电子新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The metal deposition layer of the conductive non-woven fabric in this process is generally more than 5um in thickness, which has good conductivity and shielding performance; however, its production process is not environmentally friendly, and different metal plating layers require different chemicals. , relatively cumbersome, and the reaction deposition process itself is relatively slow, low in efficiency, and usually not continuous
The second is to use magnetron sputtering technology to deposit a conductive layer with a nanometer thickness, and then use it as a substrate to coat a heterogeneous conductive adhesive; this process is more environmentally friendly, but because the metal coating is relatively thin, the resistance The rate is high, the effect in this respect is not as good as chemical plating, and the application is limited to a certain extent
The third process is to use the printing process to print a layer of metal conductive layer on the base cloth, usually silver paste printing; this process also has the problem that the process is not environmentally friendly, and at the same time; the cost is also high, and imported silver paste is used The cost is high; because the conductive layer prepared by this process actually contains a certain amount of binder components, the resistivity is too large, and the resistivity will be even greater after the heterogeneous conductive adhesive is coated, which limits its application

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Conductive non-woven fabric adhesive tape and manufacturing method thereof
  • Conductive non-woven fabric adhesive tape and manufacturing method thereof
  • Conductive non-woven fabric adhesive tape and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1)

[0033] See figure 1 , the conductive non-woven tape of the present invention is a single-sided conductive non-woven tape, comprising a substrate layer 1, an evaporation layer 2, a cold-sprayed metal deposition layer 3, a heterogeneous conductive adhesive layer 4 and a release layer that are sequentially stacked and distributed from bottom to top. Type film layer 5. Wherein the substrate layer 1 is made of a non-woven fabric with a thickness of 10um to 100um as the substrate, which can be polyester, polypropylene, nylon, spandex or acrylic fiber, the harder the better. Evaporation layer 2 is a conductive layer of metal such as silver, copper or nickel plated on one side of substrate layer 1 by vacuum magnetron sputtering evaporation method, and the thickness of the evaporation layer 2 is 100nm (nanometer) to 1um ( microns). The cold-sprayed metal deposition layer 3 is a continuous conductive cold-sprayed metal deposition layer 3 sprayed and deposited on the evaporated layer 2...

Embodiment 2)

[0035] See figure 2 , the conductive non-woven tape of the present invention is a double-sided conductive non-woven tape, including a substrate layer 1 and an evaporation layer 2 and a cold-sprayed metal deposition layer 3 that are symmetrically stacked up and down with the substrate layer 1 as the center layer. , Heterogeneous conductive adhesive layer 4 and release film layer 5. Wherein the substrate layer 1 is made of a non-woven fabric with a thickness of 10um to 100um as the substrate, which can be polyester, polypropylene, nylon, spandex or acrylic fiber, the harder the better. Evaporation layer 2 is a conductive layer of metal such as silver, copper or nickel plated on one side of substrate layer 1 by vacuum magnetron sputtering evaporation method, and the thickness of the evaporation layer 2 is 100nm (nanometer) to 1um ( microns). The cold-sprayed metal deposition layer 3 is a continuous conductive cold-sprayed metal deposition layer 3 sprayed and deposited on the e...

Embodiment 3)

[0037] The manufacture method of the conductive nonwoven tape obtained by embodiment 1 or 2 may further comprise the steps:

[0038] ①Choose a non-woven fabric with a thickness of 10um to 100um as the substrate layer 1. The pores between the non-woven fabrics must be less than 0.3mm, preferably less than 0.1mm, and the denser the better. If the pores are too large, the pre-evaporated vapor deposition layer 2 will be broken down during cold spraying, and the cold spraying process cannot form a continuous and dense cold sprayed metal deposition layer 3 . The non-woven material can be polyester, polypropylene, nylon, spandex, acrylic, etc., the harder the better.

[0039] ②Using the vacuum magnetron sputtering evaporation method, one or both sides of the substrate layer 1 are coated with a metal conductive layer such as silver, copper or nickel, that is, the evaporation layer 2, and the thickness of the evaporation layer 2 is nanometer , usually around 100nm (nanometer). Its fu...

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Abstract

The invention relates to a conductive non-woven fabric adhesive tape and a manufacturing method thereof. The conductive non-woven fabric adhesive tape comprises a base material layer, and an evaporation layer, a cold spraying metal deposition layer, a heterogeneous conductive adhesive layer and a release film layer which are sequentially distributed on one side or two sides of the base material layer in a laminated manner, the manufacturing method comprises the following steps: (1) selecting the non-woven fabric with the thickness of 10-100 microns as the base material layer; (2) plating an evaporation layer on one surface or two surfaces of the base material layer by using a vacuum magnetron sputtering evaporation method; (3) spraying and depositing a continuous conductive cold spraying metal deposition layer on the other surface of the evaporation layer by taking the evaporated non-woven fabric as a second base material and utilizing a metal cold spraying technology; and (4) taking the conductive non-woven fabric treated by the metal cold spraying technology as a third base material, coating the surface of the cold spraying metal deposition layer with a layer of heterogeneous conductive adhesive, namely a heterogeneous conductive adhesive layer, through a coating process, and covering the heterogeneous conductive adhesive layer with a release film during winding to form a release film layer for protection. The conductive non-woven fabric adhesive tape is excellent in performance, and the preparation process is relatively environment-friendly.

Description

technical field [0001] The invention relates to a conductive non-woven tape and a manufacturing method thereof, in particular to a conductive non-woven tape based on a combination of metal cold spray technology and magnetron sputtering evaporation technology and a manufacturing method thereof. Background technique [0002] With the rapid development of the electronic age, various new materials emerge in an endless stream. Among them, non-conductive polymer materials and inorganic materials are widely used as special-purpose materials for electronic products through various technical means to make them conductive: Such as conductive foam, conductive cloth, etc.; on the one hand, the base material of these materials has the advantages of superior cushioning performance, flexibility, foldability, wear resistance, no trace after friction, and IC protection; on the other hand, it has conductivity. It plays the role of circuit connection and electromagnetic shielding; so this kind...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): C09J7/21C09J7/50C09J7/30C09J9/02C23C14/20C23C14/35C23C24/04D06M11/83D06M101/32D06M101/20D06M101/28D06M101/38D06M101/34
CPCC09J9/02C09J2400/263C23C14/205C23C14/35C23C24/04C09J7/21C09J7/30C09J7/50D06M11/83D06M2101/20D06M2101/28D06M2101/32D06M2101/34D06M2101/38
Inventor 蒋俊
Owner 江苏百旭电子新材料科技有限公司
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