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Friction plate material, friction plate and preparation method of friction plate, clutch and brake

A friction plate and friction performance technology, which is applied in the field of clutches and brakes, can solve the problems of long manufacturing cycle, high energy consumption, and unsuitable cold pressing process for preparing friction plates, so as to achieve the effect of stabilizing the size of parts and improving production efficiency

Active Publication Date: 2021-12-31
天津永恒泰传动科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The high temperature and high pressure process consumes a lot of energy and the manufacturing cycle is long, so the existing phenolic-based friction lining material system is not suitable for the cold pressing process to prepare friction linings

Method used

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  • Friction plate material, friction plate and preparation method of friction plate, clutch and brake

Examples

Experimental program
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Effect test

preparation example Construction

[0028] The present invention also provides an embodiment of the method for preparing the above-mentioned friction sheet, the method includes the following steps:

[0029] Resin compound A is prepared by mixing the following parts by weight: 100 parts of vinyl ester resin solution diluted with styrene and having a solid content of 65% to 70%, 2 to 4 parts of crosslinking reaction initiator and 1-2 parts of cross-linking reaction activator;

[0030] Put the following components by weight into a kneader and knead into a dough-like material: 35-44 parts of resin compound A, 3-6 parts of cardanol-modified phenalkamine, 3-6 parts of carboxyl-terminated liquid rubber, 10-15 parts of friction modifier, 15 parts of reinforcing fiber material, 10-12 parts of white carbon black, 15-20 parts of magnesium hydroxide;

[0031] Put the friction plate liner into the lower mold of the mold, put the dough on the friction plate liner, coat the emulsified paraffin type release agent on the inner ...

Embodiment 1

[0036] A friction plate material, made of the following components by weight: 35 parts of resin compound A, 5 parts of cardanol modified phenalkamine, 5 parts of carboxyl-terminated liquid rubber, 15 parts of friction performance regulator, 15 parts Parts of reinforced fiber material, 10 parts of white carbon black, 15 parts of magnesium hydroxide.

[0037]Wherein: resin compound A is made up of each component of following parts by weight: 100 parts are diluted by styrene and solid content is the vinyl ester resin solution of 65%, 2 parts of cross-linking reaction initiator and 1 part of cross-linking Reaction activator. The solid vinyl ester resin is obtained by mixing acrylic vinyl resin and methacrylic acid fumaric acid vinyl resin in a ratio of 1:1 by weight; the crosslinking reaction initiator is phthalic acid of 50% methyl ethyl ketone peroxide Dimethyl ester solution; the cross-linking reaction activator is 50% cobalt naphthenate solution in dimethyl phthalate.

[003...

Embodiment 2

[0044] A friction plate material, made of the following components in parts by weight: 36 parts of resin compound A, 4 parts of cardanol modified phenalkamine, 3 parts of carboxyl-terminated liquid rubber, 10 parts of friction modifier, 15 parts Parts of reinforced fiber material, 12 parts of white carbon black, 20 parts of magnesium hydroxide.

[0045] Wherein: resin compound A is made up of each component of following parts by weight: 100 parts are diluted by styrene and solid content is the vinyl ester resin solution of 67.5%, 3 parts of crosslinking reaction initiator and 1.5 parts of crosslinking Reaction activator. The solid vinyl ester resin is made of acrylic vinyl resin and methacrylic acid fumaric acid vinyl resin mixed in a ratio of 1:1.25 by weight; the crosslinking reaction initiator is phthalic acid of 50% methyl ethyl ketone peroxide Dimethyl ester solution; the cross-linking reaction activator is 50% cobalt naphthenate solution in dimethyl phthalate.

[0046]...

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Abstract

The invention discloses a friction plate material, which is made of the following components in parts by weight: 35-44 parts of resin compound A, 3-6 parts of cardanol-modified phenalkamine, 3-6 parts of carboxyl-terminated liquid rubber, 10 parts ~15 parts of friction modifier, 15 parts of reinforcing fiber material, 10~12 parts of white carbon black, 15~20 parts of magnesium hydroxide, resin compound A is made of the following parts by weight: 100 parts are diluted by styrene Vinyl ester resin solution with a solid content of 65% to 70%, 2 to 4 parts of a crosslinking reaction initiator and 1 to 2 parts of a crosslinking reaction activator, wherein the vinyl ester resin is composed of acrylic vinyl resin and methyl Acrylic fumaric acid vinyl resin mixed, the ratio of the two is 1:1~3. The invention also discloses a friction plate and a preparation method thereof, as well as a clutch and a brake made of the friction plate. The friction plate material of the invention is suitable for cold pressing technology, and is convenient for subsequent heat treatment to stabilize the size of the workpiece.

Description

technical field [0001] The invention relates to the field of friction plate materials, in particular to a friction plate material, a friction plate, a preparation method for the friction plate, a clutch and a brake. Background technique [0002] At present, synthetic resin-based composite materials are widely used in the manufacture of friction plates, and modified phenolic resin matrix is ​​commonly used, supplemented by reinforcing materials and friction performance modifiers. Thermal properties are relatively comprehensive, so it can be widely and persistently applied in industry. However, since the curing process of phenolic resin matrix uses condensation polymerization reaction, small molecular gas will be generated in the reaction, so high temperature and high pressure curing process conditions are required, the investment in equipment and molds is large, and the technical requirements of curing process are high. If the process control is not good It will cause bulges...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16D69/02F16D69/04C09K3/14
CPCF16D69/026F16D69/04F16D2069/0475F16D2069/0491F16D2200/0034F16D2200/0065F16D2200/0086F16D2250/0023F16D2250/0061
Inventor 赵兴陈立铭王安康刘德良
Owner 天津永恒泰传动科技有限公司