Method for preparing mullite-based light refractory material and synchronously purifying molybdenum calcine
A lightweight refractory material, molybdenum calcine technology, applied in ceramic products, molybdenum oxide/molybdenum hydroxide, applications, etc., can solve the problems of strong corrosion of molten molybdenum calcine, high requirements for equipment materials, and high quality requirements for raw materials , to achieve the effect of improving synergistic coupling effect, efficient purification, and light bulk density
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Embodiment 1
[0034] Add 100% molybdenum calcined sand (Mo 60.3wt.%, SiO 2 3.0wt.%, Fe 0.9%, CaO 1.5wt.%), get Al 2 o 3 / SiO 2 =2.55, after grinding for 30 minutes with a planetary ball mill, dry-press into blocks with a force of 10 MPa, and send it into a roasting furnace for roasting. Raise the temperature to 800°C at a rate of 20°C / min (the rate of the first heating section), and then raise the temperature to 1300°C at a rate of 5°C / min (the rate of the second heating section), and keep the temperature for 2 hours. While heating, air is blown in to take away the volatilized molybdenum trioxide and cool it for collection. After heating, let the bulk material cool down to room temperature naturally with the furnace. The obtained mullite-based lightweight refractories and sublimes were tested, and the results showed that the bulk density was 0.66g / cm 3 , the apparent porosity is 74.7%, the thermal conductivity at room temperature is 0.23W / mK, the compressive strength is 13.7MPa, and th...
Embodiment 2
[0036] Compared with Example 1, the difference is only that the aluminum hydroxide in Example 1 is replaced with aluminum oxide, and other materials and operations are unchanged.
[0037] The fired mullite-based lightweight refractory material has a bulk density of 0.78g / cm 3 , the apparent porosity is 68.6%, the thermal conductivity at room temperature is 0.27W / mK, the compressive strength is 15.6MPa, and the refractoriness is 1775°C. The purity of the collected molybdenum trioxide product is 99.4%, and the recovery rate of molybdenum is 94.4%. Since the dehydration of aluminum hydroxide at high temperature itself produces more pores, but alumina cannot produce this effect, so the bulk density increases slightly, the apparent porosity decreases, and the thermal conductivity increases.
Embodiment 3
[0039] Compared with Example 2, the only difference is that the amount of molybdenum calcine added is further increased to 3 times the total mass of aluminum-silicon raw materials, and other conditions remain unchanged.
[0040] The fired mullite-based lightweight refractory material has a bulk density of 0.58g / cm 3 , the apparent porosity is 79.6%, the thermal conductivity at room temperature is 0.14W / mK, the compressive strength is 8.9MPa, and the refractoriness is 1754°C. The purity of the collected molybdenum trioxide product is 99.8%, and the recovery rate of molybdenum is 95.2%. With the increase of the amount of molybdenum calcined sand, the refractoriness of the obtained material only slightly decreased, and other indicators such as bulk density, apparent porosity, and thermal conductivity were significantly improved. In addition, because the relative impurity content of molybdenum trioxide is reduced, molybdenum recovery rate and product purity are improved.
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