Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Production technology of high strength and toughness high-speed train brake pad

A production process and high toughness technology, applied in the field of casting technology, can solve problems such as shrinkage porosity, high tensile strength, and unstable process

Active Publication Date: 2020-11-13
HEBEI YULONG CASTING
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] High-speed rail brake pads usually use QT500-7 materials and QT400-18L materials, and ductile iron has the following problems, which limit its application on high-speed rail brake pads, for example: the tensile strength of ductile iron ≥ 600Mpa, the extension Ratio ≥ 3%, high tensile strength, but low elongation, poor toughness, and unstable process, unable to meet the requirements of strength and elongation at the same time, prone to unqualified materials such as high tensile strength and low elongation Qualified; 2), internal defects such as shrinkage and porosity are prone to occur, which cannot meet the requirements of the standard, resulting in batch waste

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Production technology of high strength and toughness high-speed train brake pad
  • Production technology of high strength and toughness high-speed train brake pad

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0074] 1. Smelting process

[0075] 1. Material selection

[0076] (1) The pig iron adopts the pig iron Q10 for high-quality ductile iron;

[0077] The specific requirements for the pig iron Q10 for the high-quality ductile iron are as follows:

[0078] one class, one class, one group;

[0079] C>3.4%, Si0.5-1%, Mn<0.1%, S≤0.03%, P≤0.035%, Ti≤0.03%;

[0080] The sum of impurity elements Cr, V, Pb, Bi, As, B, Al, Mo, Sb ≤ 0.085%;

[0081] Surface quality: clean surface, no slag, no sand, no rust, uniform size;

[0082] Fixed pig iron suppliers, and do not change pig iron suppliers at will after production is stable.

[0083] Among them, the requirements for trace elements hindering graphitization are strictly limited as follows: S≤0.03%, P≤0.035%, Ti≤0.03%, V<0.0007%, Al<0.005%, B<0.0005%, Sb<0.0005%.

[0084] (2) High-quality carbon structural steel is used for scrap steel;

[0085] The requirements for the high-quality carbon structural steel are as follows:

[0086] ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Particle sizeaaaaaaaaaa
Particle sizeaaaaaaaaaa
Granularityaaaaaaaaaa
Login to View More

Abstract

The invention relates to a production technology of a high strength and toughness high-speed train brake pad. The production technology specifically comprises the following steps: 1, a smelting working procedure: 1, preparing materials; 2, smelting; 2, a balling and inoculation working procedure: 1, balling, 2, molten iron discharging, 3, slagging off for the first time, 4, ladle-to-ladle inoculation, 5, slagging off for the second time; 3, a casting working procedure: 4, a thermal treatment working procedure; 5, a machining working procedure. In the production technology, parameters, such asselection of each raw material, matching and adding orders and adding modes, are controlled strictly, thus, post chemical components are controlled in an ideal range, a metallographic phase detectionindex of a cast product is excellent, mechanical property is outstanding, the technology is stable and has low rejection rate, and production requirements of a high-speed train gate are completely satisfied.

Description

technical field [0001] The invention belongs to the field of casting technology, in particular to a production process of a high-strength and high-toughness high-speed iron brake pad. Background technique [0002] High-speed rail brake pads usually use QT500-7 materials and QT400-18L materials, while ductile iron has the following problems, which limit its application in high-speed rail brake pads, such as: ductile iron tensile strength ≥ 600Mpa, extension The rate is ≥3%, the tensile strength is high, but the elongation is low, the toughness is poor, and the process is unstable, and the strength and elongation cannot be stably met at the same time. Qualified; 2), internal defects such as shrinkage are prone to occur, which cannot meet the requirements of the standard, resulting in batch waste. SUMMARY OF THE INVENTION [0003] The purpose of the present invention is to overcome the defects of the prior art, and to provide a production process for high-strength and high-t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C33/10C21C1/10C22C37/04C22C37/08C22C37/10C21D1/00B22D1/00B22C9/02B23P15/00
CPCC22C33/10C21C1/10C22C37/04C22C37/10C22C37/08C21D1/00B22C9/02B22D1/00B23P15/00Y02P10/20
Inventor 张连会崔朝飞
Owner HEBEI YULONG CASTING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products