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Composite electric stress control band and preparation method thereof

An electrical stress, composite technology, applied in the direction of electrical components, cable accessories, cable installation, etc., can solve the problems of melting, low volume resistivity, low tensile strength, etc., to prevent damage to the insulation layer, volume resistance The effect of high rate and high breakdown voltage

Active Publication Date: 2020-12-29
长沙长缆电工绝缘材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The traditional electrical stress tape is a single-layer structural tape made of rubber as the base material, supplemented by high dielectric constant composite materials and carbon black, which has the following problems: 1. The tensile strength is small, and the stretch coating is carried out before wrapping On the cable, it is easy to break during long-term use; 2. The electrical performance is poor, mainly in: (1) the volume resistivity is small, and the insulation performance is poor; (2) the breakdown strength is low. It is easy to be broken down, and there will be melting, scorching channels or crack holes, which will affect the electric field distribution; (3) The dielectric loss is large, and it is easy to overheat and destroy the insulation of the material during long-term use.

Method used

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  • Composite electric stress control band and preparation method thereof
  • Composite electric stress control band and preparation method thereof
  • Composite electric stress control band and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] In this example, a composite electric stress control belt is prepared, specifically:

[0068] (1) Raw materials, in parts by mass: 100 parts of PVC with a molecular weight of 80,000 to 120,000, 70 parts of diisononyl phthalate, 2.5 parts of dioctyl adipate, 3 parts of calcium zinc stabilizer, bisphenol A1 27 parts of aluminum powder are mixed to form a composite electrical stress belt lining;

[0069] (2) Weigh the raw materials of the lining layer in step (1) and carry out co-mixing in the internal mixer, and knead in the internal mixer heated to 150°C for 40 minutes, and then add the lining material to the temperature raised to 150°C for kneading Machine kneading and making 3 triangular bags, and store after thinning the slices;

[0070] (3) Raw materials, in parts by mass: 100 parts of butyl rubber, 30 parts of polyisobutylene rubber, 145 parts of barium titanate, 4 parts of erucamide, 29 parts of carbon black, 26 parts of talcum powder, ethylene-ethyl acetate 10 p...

Embodiment 2

[0074] In this example, a composite electric stress control belt is prepared, specifically:

[0075] (1) Raw materials, in parts by mass: 100 parts of PVC with a molecular weight of 80,000 to 120,000, 60 parts of diisononyl phthalate, 2 parts of dioctyl adipate, 2 parts of calcium zinc stabilizer, bisphenol A0 .8 parts and 48 parts of aluminum powder are mixed to form a composite electric stress belt lining;

[0076] (2) Weighing the liner raw material of step (1) and carrying out co-mixing in an internal mixer. Mix in an internal mixer heated to 165°C for 50 minutes, then add the lining material to the open mixer that has been heated to 155°C, knead and make about 5 triangular bags, thinly pass the sheet and store it;

[0077] (3) Raw materials, in parts by mass: 100 parts of butyl rubber, 25 parts of polyisobutylene rubber, 125 parts of barium titanate, 3.5 parts of erucamide, 22 parts of carbon black, 18 parts of talcum powder, ethylene-ethyl acetate 7 parts of copolymer ...

Embodiment 3

[0081] In this example, a composite electric stress control belt is prepared, specifically:

[0082] (1) Raw materials, in parts by mass: 100 parts of PVC with a molecular weight of 80,000 to 120,000, 42 parts of diisononyl phthalate, 1.8 parts of dioctyl adipate, 1.8 parts of calcium zinc stabilizer, bisphenol A0 .7 parts and 48 parts of aluminum powder are mixed to form a composite electric stress belt lining;

[0083] (2) Weigh the raw materials of the lining layer in step (1) and carry out co-mixing in the internal mixer, and knead in the internal mixer heated to 135°C for 55 minutes, and then add the lining material to the temperature raised to 145°C for kneading Machine kneading and making 3 triangular bags, and store after thinning the slices;

[0084] (3) Raw materials, in parts by mass: 100 parts of butyl rubber, 39 parts of polyisobutylene rubber, 168 parts of barium titanate, 6.8 parts of erucamide, 46 parts of carbon black, 37 parts of talcum powder, ethylene-ethy...

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PUM

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Abstract

The invention provides a composite electric stress control band and a preparation method thereof, and aims to solve the problems of the conventional single-layer electric stress control band. The composite electric stress control belt comprises a lining layer and a bonding layer covering the surface of the lining layer, the lining layer is prepared from the following raw materials: PVC resin, a first plasticizer, a heat stabilizer and a dielectric filler; the bonding layer is prepared from the following raw materials: base material rubber, barium titanate, erucyl amide, carbon black, talcum powder, ethylene-ethyl acetate copolymer resin and a second plasticizer. The composite electric stress control belt is high in tensile strength, and the integrity of the stress belt can be well guaranteed in the long-term use process. The composite electric stress control band has the advantages of being high in volume resistivity, large in breakdown voltage, small in dielectric loss and the like, damage, caused by surface breakdown or material heating, to the insulating layer in the using process can be prevented, and the stability of long-term use can be effectively improved.

Description

technical field [0001] The invention belongs to the technical field of cable accessories, and in particular relates to a composite electrical stress control tape and a preparation method thereof. Background technique [0002] Power cable accessories play a safe and reliable link in the power grid. Whether the electrical stress concentration of the shielding layer of the cable section can be effectively controlled is the key to the design and manufacture of cable accessories. The essence of electrical stress control is to control the size and distribution of electric field intensity in cable accessories. Effective measures such as structural design or electrical stress control layer can evacuate the concentrated electric field inside the cable accessories, achieve the purpose of homogenizing the electric field, reduce the probability of local breakdown, and improve the reliability and service life of the cable accessories. According to the structural composition of the powe...

Claims

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Application Information

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IPC IPC(8): C09J7/24C09J7/30C09J123/22C09J11/04C09J11/08C09J11/06C08L27/06C08K13/02C08K3/08C08K5/12C08K5/11C08K5/13H02G15/064
CPCC09J7/245C09J7/30C09J123/22C09J11/04C09J11/08C09J11/06C08K13/02C08K3/08C08K5/12C08K5/11C08K5/13H02G15/064C08L2205/025C08L2205/035C08K2003/0812C08L23/22C08L23/0853C08K3/04C08K3/34C08K3/24C08K5/20C08L27/06
Inventor 贺志文周雄
Owner 长沙长缆电工绝缘材料有限公司