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Core rod for powder metallurgy and machining process thereof

A technology of powder metallurgy and processing technology, which is applied in the field of powder metallurgy mandrel and its processing technology, can solve the problems of insufficient scope of application, high processing cost, high difficulty, and high hardness of alloy materials, so as to improve the scope of application, guarantee requirements, The effect of high toughness

Active Publication Date: 2021-01-05
HENGDIAN GRP DMEGC MAGNETICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the currently commonly used mandrel processing methods cannot be applied to small-sized and complex-shaped mandrels; the upper end of the mandrel must be made of alloy material to achieve the effect of surface roughness and wear resistance, and the scope of application is not comprehensive enough.
[0004] In addition, there is also a process in which the mandrel is made of alloy material as a whole, but the mandrel itself is generally slender, and the alloy material is high in hardness and brittle. Improper processing can easily lead to alloy cracking, chipping, etc., and the processing cost and difficulty are high.

Method used

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  • Core rod for powder metallurgy and machining process thereof

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Embodiment 1

[0033] see figure 1 , the present invention provides the following technical solutions: a mandrel for powder metallurgy, comprising a mandrel body 1, the upper end of the mandrel body 1 is provided with a coating 2.

[0034] Specifically, the mandrel body 1 is a component of die steel DC53.

[0035] By adopting the above-mentioned technical scheme, the mandrel body 1 is made of die steel DC53, and the mandrel body 1 of any shape and size can be processed by utilizing the characteristics of good machinability and high toughness of the die steel, which can avoid the occurrence of The problem of connection, thus effectively improving the scope of application of processing and shortening the processing cycle;

[0036] Specifically, the coating 2 is a thermal diffusion carbide coating, the hardness of the coating 2 is greater than HRA89, and the friction coefficient of the coating 2 is less than 0.2.

[0037] By adopting the above technical scheme, the wear resistance and surface...

Embodiment 2

[0052] The difference between this embodiment and embodiment 1 is:

[0053] Further in the present invention, the processing technology of described powder metallurgy mandrel, comprises the following steps:

[0054] (1), mandrel body 1 adopts mold steel DC53 component;

[0055] (2), surface polishing is carried out to mandrel body 1;

[0056] (3), the upper end of the mandrel body 1 is sprayed with 30 microns of thermal diffusion hardening treatment coating;

[0057] (4), 180 ℃, constant temperature drying 1.5h,

[0058] (5), high temperature treatment at 1300°C for 3 hours;

[0059] (6) Tempering at low temperature for 2.5 hours;

[0060] (7) The thermal diffusion hardening treatment coating is a chrome diffusing agent;

[0061] (8), the height H of coating 2 is 2.3 times of product height;

[0062] (9) The coating 2 is a carbide coating by thermal diffusion method.

Embodiment 3

[0064] The difference between this embodiment and embodiment 1 is:

[0065] Further in the present invention, the processing technology of described powder metallurgy mandrel, comprises the following steps:

[0066] (1), mandrel body 1 adopts mold steel DC53 component;

[0067] (2), surface polishing is carried out to mandrel body 1;

[0068] (3), the upper end of mandrel body 1 is sprayed with thermal diffusion hardening treatment coating 40 microns;

[0069] (4), 180 ℃, constant temperature drying 1.5h,

[0070] (5), high temperature treatment at 1500°C for 4 hours;

[0071] (6) Tempering at low temperature for 3 hours;

[0072] (7) The thermal diffusion hardening treatment coating is a chrome diffusing agent;

[0073] (8), the height H of coating 2 is 2.3 times of product height;

[0074] (9) The coating 2 is a carbide coating by thermal diffusion method.

[0075] To sum up, the mandrel body 1 of the present invention is made of die steel DC53, and the mandrel body 1 o...

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Abstract

The invention discloses a core rod for powder metallurgy, and belongs to the technical field of core rods for powder metallurgy. The core rod comprises a core rod body, wherein a plating layer is arranged at the upper end of the core rod body. The invention further discloses a machining process of the core rod for powder metallurgy. The core rod body is made of die steel DC53, the characteristicsof good machinability and high toughness of the die steel are utilized, the core rod body with any shape and size can be machined, the problem of connection in the machining process of the core rod body can be avoided, so that the application range of machining is effectively expanded, and the machining period is shortened; the plating layer is arranged at the upper end of the core rod body, the plating layer is a thermal diffusion method carbide coating, the wear resistance and the surface roughness of the forming surface of the core rod body are improved, and the requirements of a productionproduct are met; and the toughness of the core rod body is guaranteed, the bending resistance of the core rod body after being pressed is improved, so that the physical performance of the core rod body is guaranteed, and the service life of the core rod body is prolonged.

Description

technical field [0001] The invention belongs to the technical field of mandrels for powder metallurgy, and in particular relates to a mandrel for powder metallurgy and a processing technology thereof. Background technique [0002] Powder metallurgy is mainly suitable for production and research in the fields of automobile industry, metal industry, instrumentation, electronic home appliances, etc. It can be directly made into porous, semi-dense or fully dense materials and products, and the products involve oil-impregnated bearings, gears, cams, and guide rods. , knives, etc., is a less cutting process. The powder metallurgy mold will put a lot of pressure on the mold itself during the process of pressing the metal powder, so the structure of the mold design directly affects the cracking and damage of the mold during work, affecting the service life and production cost. Therefore, the mold mandrel that participates in the molding needs to improve the hardness and surface wea...

Claims

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Application Information

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IPC IPC(8): B22F3/03C21D1/18C21D9/00B05D3/02B05D7/14
CPCB22F3/03C21D1/18C21D9/0075B05D7/14B05D3/0209B05D3/0254
Inventor 吴跃杰
Owner HENGDIAN GRP DMEGC MAGNETICS CO LTD
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