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A double-layer non-woven fabric reinforced wet friction material and anhydrous preparation method

A wet friction material, double-layer structure technology, applied in abrasives, manufacturing tools, metal processing equipment, etc., can solve the problems of poor comprehensive performance of materials, large amounts of water, incomplete friction layer structure, etc., to achieve considerable performance and achieve no water. improve the overall performance

Active Publication Date: 2022-06-07
NORTHWESTERN POLYTECHNICAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The technical problem solved by the present invention is: in the preparation process of the existing double-layer structure paper-based friction material, there is a large amount of water used in the preparation process of the friction material prefabricated body, the structure of the friction layer is not complete, and the comprehensive performance of the material is poor.

Method used

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  • A double-layer non-woven fabric reinforced wet friction material and anhydrous preparation method
  • A double-layer non-woven fabric reinforced wet friction material and anhydrous preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Example 1: The material composition is aramid fiber and nylon fiber 28.6%, alumina 3.4%, graphite 1.7%, barite 2.4%, potassium feldspar powder 1.7%, kaolin 2.7%, molybdenum disulfide 0.7%, fluorite powder 1.7% %, phenolic resin 57.1%.

[0030] Step 1: Put the chopped aramid fibers and nylon fibers into the cotton feeder. After the opener loosens them, they are combed into a thin web of single fibers by a carding machine, and then airlaid to obtain a three-dimensional non-directional fiber web. After the fiber web is laminated layer by layer, the needle punch density is 26 needles / cm by the needle punching machine. 2 Acupuncture is performed with the parameters of , to obtain a loose and porous non-woven fiber preform A;

[0031] Step 2: Weigh 14.3% by weight of the phenolic resin of the friction material and dissolve it in an anhydrous ethanol solution to obtain an alcohol solution B of 20% by weight of the phenolic resin, and spray the solution B evenly on the non-wov...

Embodiment 2

[0035]Example 2: The material composition is aramid fiber and carbon fiber pre-oxygen filament 28.6%, alumina 3.0%, graphite 1.7%, barite 2.4%, potassium feldspar powder 1.7%, kaolin 2.7%, molybdenum disulfide 0.7%, fluorite Stone powder 1.7%, carbon black 0.4%, phenolic resin 48.5%, liquid silicone rubber 8.6%.

[0036] Step 1: Put the chopped aramid fiber and carbon fiber pre-oxygen filament into the cotton feeder. After the opener loosens it, it is combed into a thin single-fiber web by the carding machine, and then air-laid to obtain a three-dimensional non-directional fiber web. After the fiber web is superimposed layer by layer, the needle punching machine is used for the needle punching density of 26 needles / cm. 2 Acupuncture is performed with the parameters of , to obtain a loose and porous non-woven fiber preform A;

[0037] Step 2: Weigh 14.3% by weight of the phenolic resin of the friction material and dissolve it in an anhydrous ethanol solution to obtain an alcoh...

Embodiment 3

[0041] Example 3: The material composition is aramid fiber and carbon fiber pre-oxygen 22.2%, alumina 5.3%, graphite 2.6%, barite 3.7%, potassium feldspar powder 2.6%, kaolin 4.2%, molybdenum disulfide 1.0%, fluorite Stone powder 2.0%, sublimation sulfur 0.8%, phenolic resin 42.3%, nitrile rubber 13.3%.

[0042] Step 1: Put the chopped aramid fiber and carbon fiber pre-oxygen filament into the cotton feeder. After the opener loosens it, it is combed into a thin single-fiber web by the carding machine, and then air-laid to obtain a three-dimensional non-directional fiber web. After the fiber web is superimposed layer by layer, the needle punching machine is used for the needle punching density of 26 needles / cm. 2 Acupuncture is performed with the parameters of 1 to obtain a loose and porous non-woven fiber preform A;

[0043] Step 2: Weigh 11.1% by weight of the phenolic resin of the friction material and dissolve it in an anhydrous ethanol solution to obtain an alcohol soluti...

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Abstract

The invention relates to a non-woven fabric reinforced wet friction material with a double-layer structure and its anhydrous preparation method. The loose and porous non-woven non-woven fabric is used as a fiber prefabricated body, and an appropriate amount of resin solution is firstly sprayed on one side of the non-woven fabric. After drying, it is hot-pressed and solidified to form a support layer, and the friction performance modifier is evenly added to the other side of the preform by using a screen, and then the mixed binder solution is sprayed, and after drying, it is hot-pressed and solidified to form a friction layer, and finally a double-layer non-woven fabric is obtained Enhanced wet friction material. In the present invention, the non-woven fabric is used as the fiber prefabricated body, and the support layer and the friction layer are gradually processed and prepared on the non-woven fabric through the method of spraying and impregnating, so as to realize the uniform impregnation of a limited amount of resin solution; use the screen to realize the uniformity of the friction performance modifier Addition, the process is simple and easy, the preparation process can be dehydrated, and a double-layer structure non-woven fabric reinforced wet friction material with considerable performance can be obtained.

Description

technical field [0001] The invention belongs to the field of friction materials, and relates to a double-layer structure non-woven reinforced wet friction material prepared by a spraying method and a water-free preparation method. Background technique [0002] Wet friction materials usually refer to friction materials whose working environment is lubricated by lubricating oil. Among them, paper-based friction materials with rich pore structure and compression resilience are popular because of their low production cost, good friction and wear characteristics, and long service life. Widely used as wet friction material in automobile, construction machinery and other fields. Paper-based friction materials are usually prepared by the papermaking process. In order to meet different application requirements, a variety of paper-based friction material structures have been designed, and corresponding preparation technologies have been developed. Among them, the paper-based friction ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24D11/00B24D18/00
CPCB24D11/00B24D11/001B24D18/0009B24D18/0054
Inventor 费杰罗中尧傅业伟李贺军齐乐华
Owner NORTHWESTERN POLYTECHNICAL UNIV