Weld shape control and property control system for preventing collapse of molten pool based on electromagnetic field

An electromagnetic field and molten pool technology, applied in welding equipment, auxiliary welding equipment, welding/cutting auxiliary equipment, etc., can solve the problems of poor weld formation, grain coarsening, poor arc stability, etc. Elimination of columnar crystals, high production efficiency

Pending Publication Date: 2021-03-02
沈阳众瀛高科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, during the welding process of fine-grained steel, under the action of welding heat cycle, due to the extreme refinement of ultra-fine-grained steel grains, the driving force for grain growth is very large, and the grains in the heat-affected zone (HAZ) of the joint are seriously affected. Coarsening seriously deteriorates the overall mechanical properties of welded joints and restricts the popularization and application of fine-grained steel
Although researchers have proposed a welding method with low heat input and high energy density to solve the embrittlement and local softening phenomena in HAZ, and achieved certain results, so far, people's research on the weldability of fine-grained steel is basically limited to solving the problem of HAZ. In terms of structure and mechanical properties, there is little research on the structure, strength and toughness of weld metal
At the same time, the main disadvantage of arc welding is that the arc stability is poor during the short-circuit transition process, the molten pool is easy to rest under the action of gravity, the weld seam is poorly formed, and it is difficult to form a large effective connection area, which deteriorates the quality of the weld seam formation and affects the appearance of the workpiece. Therefore, Reliable electromagnetic field weld shape control technology is urgently needed

Method used

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  • Weld shape control and property control system for preventing collapse of molten pool based on electromagnetic field
  • Weld shape control and property control system for preventing collapse of molten pool based on electromagnetic field
  • Weld shape control and property control system for preventing collapse of molten pool based on electromagnetic field

Examples

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Embodiment 1

[0028] Example 1: In this example, the joints are welded without the action of a magnetic field. The length, width, and height of the flat sample are 300mm, 200mm, and 8mm respectively. Specifically, the flat sample is firstly polished with an angle grinder to remove oxidation on the surface of the sample. Use acetone to scrub the sample, then adjust the angle of the sample and fix it on the second workbench 4, adjust the arc voltage of the welding power source 2 to 22~26V, and the welding current to 210~290A , the moving speed of the moving car 6 is 210-250mm / min, the first magnetic pole and the welding torch body 10 are placed in the area to be welded 8-10mm, Ar protection is used, the gas pressure is 0.35MPa, the gas flow rate is 15L / min, after welding is completed, cut off Welding power supply 2, turn off the magnetic field power supply 1, and obtain a welded joint, wherein the microstructure of the weld seam is as follows image 3 , the surface morphology is as Figure 5...

Embodiment 2

[0029]Embodiment 2: In this embodiment, the joint is welded under the action of a magnetic field. The length, width and height of the flat sample are 300mm, 200mm and 8mm respectively. Specifically, the flat sample is firstly polished with an angle grinder to remove oxidation on the surface of the sample objects and impurities, leaking metallic luster, use acetone to scrub the sample, then place the sample on the second workbench 4, place the weld to be welded in the middle, adjust the front excitation current 1-4A in the magnetic field power supply 1, the front The frequency f of the alternating magnetic field is 4Hz, and the duty ratio is 50%; the excitation current at the back is 3-6A, and the frequency f of the alternating magnetic field at the back is 7Hz, and the duty ratio is 50%. Wherein, the arc voltage is 22~26V, the welding current is 210~290A, the traveling speed of the moving trolley 6 is 210-250mm / min, the first magnetic pole and the welding torch body 10 are plac...

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Abstract

The invention discloses a weld shape control and property control system for preventing the collapse of a molten pool based on an electromagnetic field. The system comprises a magnetic field power supply, a welding power supply, a first workbench and a second workbench, wherein a trolley guide rail is arranged above the first workbench, a moving trolley is arranged on the trolley guide rail, a position shifting mechanism is arranged above the moving trolley, a connecting rod is arranged at one side of a driving end of the position shifting mechanism, a pair of magnetic pole clamping devices are arranged at two sides of the lower portion of the connecting rod, a pair of first magnetic pole devices are arranged below the pair of magnetic pole clamping devices, a reverse shape control magnetic field structure is arranged at the bottom of the second workbench, and a welding plate fixing structure is arranged on the second workbench. The invention relates to the technical field of welding.The system can effectively solve the problems of thick molten pool structure and collapse in the joint welding process, the production efficiency is high, and the realization of automation is easy.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a weld shape control system based on an electromagnetic field to prevent a molten pool from sinking. Background technique [0002] In the 21st century, the research focus of researchers on materials is to improve performance, reduce cost, and reduce damage to the environment. So far, the strength level of steel materials has not fully exerted its real practical value. Compared with the theoretical strength of steel materials, it is only 1 / 6~1 / 7 times, and the performance of other materials in many fields is better than that of steel materials. It is higher than that of steel materials, which restricts the development and application of steel materials. my country has launched the "Major Basic Research of a New Generation of Iron and Steel Materials", which taps the performance potential of traditional metal materials and obtains a material with lower impurity content than tradi...

Claims

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Application Information

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IPC IPC(8): B23K37/00
CPCB23K37/00
Inventor 苏允海
Owner 沈阳众瀛高科技股份有限公司
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