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Preparation method of thermoplastic plastic and composite material resistance welding element thereof

A technology of thermoplastics and composite materials, applied in chemical instruments and methods, synthetic resin layered products, single-component synthetic polymer rayon, etc., can solve problems such as many pores, cumbersome laying process, and poor welding quality

Active Publication Date: 2021-05-18
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method of covering the surface of the heating material with a resin film has problems such as poor impregnation effect, cumbersome laying process, many pores, and poor welding quality.

Method used

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  • Preparation method of thermoplastic plastic and composite material resistance welding element thereof
  • Preparation method of thermoplastic plastic and composite material resistance welding element thereof

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Experimental program
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Effect test

preparation example Construction

[0035] Such as figure 1 and figure 2 Shown, the preparation method of a kind of thermoplastics of the present invention and composite resistance welding element thereof, the steps are as follows:

[0036] Step (1), surface treatment of the conductive grid: use chemical or physical methods to carry out surface treatment on the conductive grid, then perform ultrasonic cleaning, put it into an oven for drying, and obtain such as figure 1 Conductive grid after physical or chemical surface treatment shown in (a).

[0037]Step (2), electrospinning: Wrap the conductive grid 2 around the middle of the rotating roller 13, and fix the end of the conductive grid 2 with adhesive tape, turn on the rotating roller motor 3 to make the rotating roller 13 reach the spinning speed. The spinning solution is injected into the syringe 11, and then the syringe 11 is installed on the pusher base 5 and fixed by the syringe fixing clip 10, and the pushing block 9 is pushed to contact with the pisto...

Embodiment 1

[0040] Embodiment 1: Preparation of a resistance welding element suitable for polyetheretherketone (PEEK) resin-based fiber-reinforced composite materials.

[0041] Step (1), select a stainless steel mesh with a mesh number of 150 as the conductive mesh, use a 5mol / L hydrogen chloride (HCL) solution to etch for 30 minutes, use acetone as a cleaning solution to perform ultrasonic cleaning for 30 minutes, and put it in an oven for drying.

[0042] Step (2), the polyetherimide (PEI) particle is dissolved in the dimethylformamide (DMF) solvent and is heated and stirred to prepare the spinning solution of the concentration of 15%, the PEI spinning solution is sucked in the syringe, and The syringe and the conductive grid after step (1) drying are installed on the electrospinning machine, and the outer diameter is 0.6mm. The electrospinning needle is put on, the spinning distance is set to 20cm, the spinning voltage is 20KV, and the spinning speed is 400r / min, the pushing speed is ...

Embodiment 2

[0048] Embodiment 2: Preparation of a resistance welding element suitable for polyetherimide (PEI) resin-based fiber-reinforced composite materials.

[0049] Step (1), select T700 carbon fiber plain weave fabric as the conductive grid, use atmospheric pressure low-temperature jet plasma equipment to carry out surface treatment on the conductive grid, the input gas is high-purity air, the input pressure is 0.6MPa, and then alcohol is used as the cleaning solution. Ultrasonic cleaning for 30 minutes, put into the oven to dry.

[0050] Step (2), the polyetherimide (PEI) particle is dissolved in the dimethylformamide (DMF) solvent and is heated and stirred to prepare the spinning solution of the concentration of 15%, the PEI spinning solution is sucked in the syringe, and The syringe and the conductive grid after step (1) drying are installed on the electrospinning machine, and the outer diameter of the electrospinning needle is 0.6mm, and the spinning distance is set to 20cm, the...

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Abstract

The invention discloses a preparation method of a thermoplastic plastic and a composite material resistance welding element thereof. The preparation method comprises the four steps of conductive grid surface treatment, electrostatic spinning, clamping area cleaning and hot press molding. On the basis of carrying out physical or chemical surface treatment on a conductive grid, a matrix or a matrix-like material of a composite material to be welded is attached to pores and the surface of the conductive grid through an electrostatic spinning method, so that the problems that the dipping effect and compatibility of the matrix to the conductive grid are poor can be effectively solved; and meanwhile, pores and bubbles existing in a welding interface are reduced, a generated resin-rich area can prevent current leakage in the resistance welding process, and the welding efficiency and the welding quality are improved.

Description

technical field [0001] The invention belongs to the technical field of connection of thermoplastics and composite materials thereof, and in particular relates to a preparation method of resistance welding components of thermoplastics and composite materials thereof. Background technique [0002] As an advanced high-performance material, thermoplastics and their composites have been widely used in various aerospace products. Compared with thermosetting materials, their most important feature is their secondary moldability, that is, thermoplastic materials can be molded at high temperatures. It can be melted twice, and using this feature, thermoplastic composites can be connected between components through fusion welding technology. At present, the commonly used fusion welding mainly includes resistance welding, laser welding, induction welding and ultrasonic welding, etc. Among them, the resistance welding technology has the characteristics of low cost, high welding efficienc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B15/02B32B15/18B32B3/08B32B15/08B32B27/28B32B9/00B32B9/04B32B37/06B32B37/10B32B38/16B32B38/18D01F6/78
CPCB32B15/02B32B15/18B32B3/08B32B15/08B32B27/285B32B5/028B32B27/12B32B37/06B32B37/10B32B38/162B32B38/1858D01F6/78B32B2262/02B32B2262/106B32B2038/168
Inventor 赵刚徐剑刘程陈峒舟张守海蹇锡高
Owner DALIAN UNIV OF TECH