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Treatment method for realizing high-mixing-amount and high-quality recycling of RAP

A treatment method and high-quality technology, applied in roads, construction, road repair, etc., can solve problems such as low enthusiasm, high requirements for the site area of ​​the mixing station, and increased workload of the construction party, so as to improve efficiency and quality, and facilitate On-site construction, the effect of reducing management difficulty

Active Publication Date: 2021-11-19
福建省高速技术咨询有限公司 +1
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  • Summary
  • Abstract
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AI Technical Summary

Problems solved by technology

Under the current technological level, in the plant-mixed recycled asphalt mixture whose performance meets the requirements, the utilization rate of RAP is generally only 20-40%, and the economical efficiency of RAP recycling is limited, resulting in low enthusiasm for technology promotion and application
In August 2019, the new version of "Technical Specifications for Recycling of Highway Asphalt Pavement" (JTG / T 5521-2019) was promulgated, canceling the recommended value of no more than 30% of the mixed heat regeneration of asphalt pavement plants, and reducing the penetration of old asphalt to not less than 20 (0.01mm) technical index requirements, but there is still no practical and feasible process method for the real realization of large dosage (greater than 40%) and high-quality utilization of old road asphalt mixture, and related technical achievements are still being explored. Recycling with high value and high performance can not only reduce waste and protect the environment, but also has considerable economic benefits, which is the only way for sustainable development in the field of asphalt pavement maintenance in the future
[0003] At present, with regard to the utilization of recycled asphalt mixture, most scholars believe that by strictly controlling the RAP milling process and strengthening the fine management of RAP, the variability in the use of RAP can be effectively reduced, so as to obtain a recycled asphalt mixture with stable performance. Theoretically, this method can achieve the expected goal, but in the actual process, strictly controlling the RAP milling process and strengthening the RAP fine management will increase the workload of the construction party, and the requirement for the mixing station area is relatively high, which is not easy to achieve Large-scale promotion and use of RAP

Method used

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  • Treatment method for realizing high-mixing-amount and high-quality recycling of RAP
  • Treatment method for realizing high-mixing-amount and high-quality recycling of RAP
  • Treatment method for realizing high-mixing-amount and high-quality recycling of RAP

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Embodiment

[0027] Please refer to figure 1 Shown, the present invention discloses a kind of processing method that realizes RAP large dosage high-quality recycling, comprises the following steps:

[0028] S1. Set the charging standard for RAP in the recycled asphalt utilization mixture;

[0029] S2. Carry out milling and planing recovery of the old road surface, and uniformly stack the RAP recovered by milling and planing, and use a 10mm vibrating screen for preliminary screening, and select RAP with a size of more than 10mm;

[0030] S3. Crushing and shaping the RAP after primary screening, reducing the agglomeration of RAP coarse aggregate, playing the role of factory disposal, and promoting the consistent performance of old road materials;

[0031] S4. Classifying and re-screening the RAPs after crushing and reshaping, and selecting RAPs that meet the accusation standard in step S1 by classifying;

[0032] In the classification and re-screening, according to the type of RAP and the ...

example 1

[0040] By sampling the typical AC-20 asphalt mixture milling material in the middle surface layer of the old highway road, the asphalt content, moisture content and gradation change detection are carried out. The average value of each index data is obtained from 5 groups of detection data, as shown in the following table:

[0041]

[0042]

[0043] "﹢" in the above table indicates that the sieve pass rate of the actual gradation of extraction is greater than the corresponding sieve pass rate of RAP.

[0044] The RAP test data of the road section in the table above shows that:

[0045] The RAP coarse aggregate (grain size greater than 5mm) after sieving is mainly the large-grained mineral material in various asphalt mixtures on the original pavement and the "agglomerate" structure of asphalt mortar, and a small proportion is full fine aggregate. RAP coarse aggregate generally has the characteristics of a large total proportion, mainly stone, low content of old asphalt, an...

example 2

[0048]Select the RAP material for milling and planing in a certain base, and use a non-standard sieve to divide the RAP into 0-5mm, 5-6mm, 6-7mm, 7-8mm, 8-9mm, 9-10mm, 10-12mm, 12-16mm and > 16mm and other particle size specifications, and then the bitumen content of RAP with different particle size specifications was tested by combustion method, and the mineral material after RAP combustion was screened. The test results are shown in Table 3. It can be seen from Table 3 that the content of old asphalt in RAP coarse aggregate over 5 mm is significantly lower than that of 0-5 mm RAP asphalt, estimated at 50% dosage, the proportion of old asphalt in the total asphalt in the recycled asphalt mixture prepared with RAP over 5 mm is not more than 30%, which greatly reduces the difficulty of regeneration of old asphalt. The binder in the recycled asphalt mixture is mainly the new asphalt added. The performance of the recycled asphalt mixture is dominated by the addition of new asphalt...

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Abstract

The invention discloses a treatment method for realizing high-mixing-amount and high-quality recycling of RAP. The treatment method comprises the following steps: S1, setting a command and control standard of RAP in a recycled asphalt utilization mixture; S2, milling and recycling the old pavement, and primarily screening the milled and recycled RAP in a unified mode; S3, performing crushing and shaping on the RAP subjected to primary screening; S4, grading and screening the crushed and shaped RAP, and grading and selecting the RAP meeting the command and control standard in the step S1; and S5, performing hot mix plant recycling on the selected RAP. According to the treatment method for realizing large-dosage and high-quality recycling of the RAP, a pretreatment process of the RAP is optimized, the RAP is primarily screened firstly, then the RAP on the screen is crushed and then screened in grades until the treated RAP meets the large-dosage controllable use requirement, the standardized treatment efficiency and quality are remarkably improved, and the RAP variability is reduced.

Description

technical field [0001] The invention relates to the technical field of road engineering materials, in particular to a processing method for realizing high-volume, high-quality recycling of RAP. Background technique [0002] In recent years, domestic expressways have developed rapidly. The total mileage of national expressways has exceeded 160,000 kilometers, and the mileage of expressways in Fujian Province has exceeded 6,000 kilometers. There is a huge amount of old road asphalt mixture. If it is not recycled, the stacking of a large amount of old road asphalt mixture will cause huge pressure on land occupation and the environment. Under the current technological level, in the factory-mixed recycled asphalt mixture whose performance meets the requirements, the utilization rate of RAP is generally only 20-40%, and the economy of RAP recycling is limited, resulting in low enthusiasm for technology promotion and application. In August 2019, the new version of "Technical Speci...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01C19/05E01C19/10
CPCE01C19/05E01C19/1004Y02W30/91
Inventor 刘光东张超魏必成贾晓娟高信春
Owner 福建省高速技术咨询有限公司
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