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Bottom filtration method slag treatment system and control method thereof

A technology of slag treatment and flow control, which is applied to the bottom filtration slag treatment system and its control field, can solve problems such as overflow, waste of water resources, waste of water resources, etc., and achieve the effects of prolonging service life, saving water resources and protecting the environment.

Active Publication Date: 2021-11-30
马钢集团设计研究院有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) It is difficult to determine the liquid level in the filter tank
Because the water level in the filter tank is not easy to control, the situation of slag grabbing with water or water pump intake occurs
If the water level in the filter tank is too high, water will be carried during the slag grabbing process, resulting in more slag-water mixture being sprinkled on the road during vehicle transportation, resulting in waste of water resources and polluting the environment; if the filter tank has a heavy water level If it is too low, the pump will not pump water and it will inhale air, which will seriously affect the life of the pump and increase the workload of workers
[0005] (2) It is difficult to control the hydraulic pressure of slag flushing
In the water slag flushing process, if the slag flushing pressure is too small, the slag will not be completely crushed and granulated to produce a large amount of foamy slag, which will increase the processing capacity of the next process. When the unbroken slag is too large, it will be more Explosions may occur and cause production accidents; excessive slag flushing pressure will produce water slag and cotton residue with too small particle size, which will block the filter layer after entering the filter tank, affect the water permeability of the filter tank, accelerate hardening, and reduce the filter layer service life
[0006] (3) Water balance is difficult to adjust
In the absence of frequency conversion control of the hot water pump and the slag washing pump, the water permeability of the filter tank will change due to the difference in the amount of water slag in the filter tank and the time of commissioning, and the flow of the hot water pump and the slag washing pump is difficult to balance
The flow rate of the hot water pump is greater than the flow rate of the slag flushing pump, which will cause the water level in the filter pool to drop and cause the heat pump to enter the air or repeatedly start and stop the heat pump; When the water level in the filter pool is too high, it will overflow, waste water resources and pollute the environment

Method used

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  • Bottom filtration method slag treatment system and control method thereof
  • Bottom filtration method slag treatment system and control method thereof
  • Bottom filtration method slag treatment system and control method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0040] A kind of bottom filtration method slag processing system of the present embodiment, such as figure 1 As shown, it includes a filter tank liquid level monitoring system 1, a slag flushing water pressure control system 2, and a pipeline flow control system 3. The outlet end of the pipeline flow control system 3 connects with the slag flushing water pressure control system 2 The slag flushing water pressure control system 2 discharges slag water into the filter tank liquid level monitoring system 1 through the granulation tower 21, and the outlet end of the filter tank liquid level monitoring system 1 passes through the pipe and the pipeline The inlet ends of the flow control system 3 are connected to realize the control of the liquid level of the filter tank, the control of the slag flushing water pressure and the control of the water balance, thereby prolonging the service life of the water pump and the filter tank, saving water resources, and making the bottom filter T...

Embodiment 2

[0045] A kind of bottom filtration method slag processing system of the present embodiment, basic structure is the same as embodiment 1, difference and improvement are: as figure 2 As shown, the slag-grabbing filter pool 12 is externally connected with a pressure transmitter ΙΙ122 through the main filter pipe, and the pressure transmitter ΙΙ122 transmits the received signal to the computer screen in the main control room, thereby converting the pressure into slag-grabbing The water level in the filter tank 12, in order to avoid the situation of grabbing slag with water because of bad control of the water level in the slag receiving filter tank 11. Such as figure 1 As shown, the slag-grabbing filter pool 12 is communicated with the pumping flow control block 31 through a pipeline, and the opening and closing are controlled by the electric valve III123 and the electric valve IV124 arranged in sequence on the pipeline; Figure 4 As shown, the pumping flow control block 31 also ...

Embodiment 3

[0048] A kind of bottom filter method slag processing system of the present embodiment, basic structure is the same as embodiment 2, difference and improvement are: as Figure 4 As shown, the top of the cold water pool 34 is externally connected with a water supply pipe for the cold water pool, and a water replenishment valve is arranged on it; to control the opening and closing of the water replenishing valve to realize water replenishment in the cold water pool 34; thereby avoiding that the water level in the slag receiving filter pool 11 and the slag grabbing filter pool 12 is too high, which will bring water and slag grabbing during the slag grabbing process, resulting in vehicle transportation There will be more slag-water mixture sprinkled on the road surface in the process, cause the waste of water resources, pollute the environment; If there is less than water, the air will enter the air, which will seriously affect the life of the hot water pump ΙΙ311 and the hot wate...

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PUM

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Abstract

The invention discloses a bottom filtration method slag treatment system and a control method thereof, and relates to the technical field of blast furnace slag treatment systems. According to the bottom filtration method slag treatment system and the control method thereof, the bottom filtration method slag treatment system comprises a filtration tank liquid level monitoring system, a slag flushing water pressure control system and a pipeline flow control system, the filtration tank liquid level monitoring system can accurately display the liquid level of a filtration tank, slag grabbing with water or air inflow of a water pump is avoided, leakage of a slag-water mixture during truck loading is prevented, and the service life of the water pump can be prolonged; by the aid of the slag flushing water pressure control system, the slag flushing water pressure can be accurately controlled, foam slag and cotton slag are avoided, the service life of the filtration tank is prolonged, and slag flushing point explosion accidents are avoided; by the aid of the pipeline flow control system, water balance of a hot water pipeline and a slag flushing pipeline is realized, frequent start and stop of a hot water pump due to unbalanced water are avoided, the service life of the hot water pump is prolonged, and powerful guarantee is provided for 'one-key slag flushing'.

Description

technical field [0001] The invention relates to the technical field of blast furnace slag processing systems, and more specifically relates to a bottom filtration slag processing system and a control method thereof. Background technique [0002] In the existing blast furnace slag bottom filtration treatment process, the blast furnace slag flows into the granulation tower through the slag ditch, and is crushed, quenched and granulated by the high-speed water flow sprayed out by the granulator installed in the granulation tower, and then granulated One-step soaking and quenching in the chemical tower; the quenched slag-water mixture flows into the filter tank through the outlet device, and the slag washing water is sent to the cooling tower for recycling after being filtered by the filter material in the filter tank. The slag stays on the upper layer of the filter material in the filter tank, waiting for driving to grab the slag. [0003] At present, the following problems ex...

Claims

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Application Information

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IPC IPC(8): C21B3/06C21B3/08
CPCC21B3/06C21B3/08C21B2400/032Y02W30/50
Inventor 费书文朱兴华王海鹏侯玉伟李洪
Owner 马钢集团设计研究院有限责任公司
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