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Electric arc additive manufacturing method for silicon-containing magnesium alloy

A silicon-magnesium alloy and additive manufacturing technology, which is applied in the field of arc additive manufacturing of silicon-containing magnesium alloys, can solve problems such as stress concentration, inapplicability, and reduced alloy properties, and achieve the effects of improving quality, avoiding dust hazards and high performance.

Active Publication Date: 2022-04-15
BEIJING INSTITUTE OF TECHNOLOGYGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this series of alloys is only suitable for die casting with fast solidification, not for sand casting or metal casting
This is because at slower cooling rates, Si and Mg in the alloy structure tend to form coarse Chinese character-like Mg 2 Si phase, easy to cause stress concentration, thereby reducing the performance of the alloy

Method used

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  • Electric arc additive manufacturing method for silicon-containing magnesium alloy
  • Electric arc additive manufacturing method for silicon-containing magnesium alloy
  • Electric arc additive manufacturing method for silicon-containing magnesium alloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] This embodiment provides a method for AS42 magnesium alloy wire arc additive manufacturing (wall thickness 11.5mm) thin-walled square, including the following steps:

[0052] (1) Preparation before the experiment: use 3D software to construct a CAD model of 70 mm × 25 mm × 45 mm (such as figure 2 As shown), the slice processing is set with a single layer height of 1.3mm and a welding torch moving speed of 150mm / min. The corresponding processing program is edited and imported into the CNC machine tool control system; the AZ magnesium alloy substrate with a size of 100mm×100mm is polished, washed with alcohol, After a series of cleaning such as drying, fix it on the machine tool; straighten the AS42 magnesium alloy wire with a diameter of 1.2mm and send it to the place 5mm below the tungsten electrode through the wire feeder to ensure that the wire feeding angle is 60° and the flow of pure argon gas At 20L / min; open the wire feeder and adjust the wire feeding speed to 18...

Embodiment 2

[0059] This embodiment provides a method for AS42 magnesium alloy wire arc additive manufacturing (wall thickness 8mm) thin-walled square, including the following steps:

[0060] (1) Preparation before the experiment: use 3D software to construct a CAD model of 70 mm × 25 mm × 52 mm (such as figure 2 As shown), the slice processing is set with a single layer height of 2.2mm and a welding torch moving speed of 150mm / min. The corresponding processing program is edited and imported into the CNC machine tool control system; the AZ magnesium alloy substrate with a size of 100mm×100mm is polished, washed with alcohol, After a series of cleaning such as drying, fix it on the machine tool; straighten the AS42 magnesium alloy wire with a diameter of 1.2mm and send it to the place 5mm below the tungsten electrode through the wire feeder to ensure that the wire feeding angle is 60° and the flow of pure argon gas At 20L / min; open the wire feeder and adjust the wire feeding speed to 140cm...

Embodiment 3

[0067] This embodiment provides a method for AS42 magnesium alloy wire arc additive manufacturing (wall thickness 6mm) thin-walled square, including the following steps:

[0068] (1) Preparation before the experiment: use 3D software to construct a CAD model of 70 mm × 25 mm × 37 mm (such as figure 2 As shown), the slice processing is set with a single layer height of 1.5mm and a welding torch moving speed of 150mm / min. The corresponding processing program is edited and imported into the CNC machine tool control system; the AZ magnesium alloy substrate with a size of 100mm×100mm is polished, washed with alcohol, After a series of cleaning such as drying, fix it on the machine tool; straighten the AS42 magnesium alloy wire with a diameter of 1.2mm and send it to the place 5mm below the tungsten electrode through the wire feeder to ensure that the wire feeding angle is 60° and the flow of pure argon gas At 20L / min; open the wire feeder and adjust the wire feeding speed to 100cm...

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Abstract

The invention provides an electric arc additive manufacturing method for a silicon-containing magnesium alloy, and belongs to the technical field of manufacturing of heat-resistant magnesium alloy structural parts. The invention provides a silicon-containing magnesium alloy electric arc additive manufacturing method which comprises the following steps: carrying out three-dimensional modeling and slicing treatment on a target structural part to generate a three-dimensional additive machining program, and importing the three-dimensional additive machining program into a computer control system; the substrate is preheated; and the silicon-containing magnesium alloy wire is cooled after being subjected to electric arc additive manufacturing, and the silicon-containing magnesium alloy is obtained. In order to solve the problems of coarse phase and low high-temperature performance of the high-strength heat-resistant silicon-containing magnesium alloy Mg2Si under the current common casting process, the invention realizes rapid solidification through an electric arc fuse additive manufacturing method to refine Mg2Si and improve the microstructure and high-temperature performance of Mg2Si. By means of the electric arc additive manufacturing method, the high-quality heat-resistant magnesium alloy structural part can be efficiently and rapidly formed.

Description

technical field [0001] The invention relates to the technical field of manufacturing heat-resistant magnesium alloy structural parts, in particular to an arc additive manufacturing method for a silicon-containing magnesium alloy. Background technique [0002] With the development of the lightweight trend, as the lightest and environmentally friendly metal structure materials, magnesium alloys have been widely used in automobile manufacturing, aerospace, and national defense in recent years. However, poor high temperature performance has always restricted the application of magnesium alloys. Difficulties, the development of new high-strength heat-resistant magnesium alloys is of strategic significance for improving national defense capabilities. High-strength heat-resistant silicon-containing magnesium alloys have broad development prospects in the field of metal structural materials because of their good high temperature resistance and low cost. Mg 2 As one of the main str...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/04B23K9/235B23K35/24B23K9/167B33Y10/00B33Y70/00
CPCY02P10/25
Inventor 郭跃岭韩启飞胡锦龙闫杨予符瑞刘长猛
Owner BEIJING INSTITUTE OF TECHNOLOGYGY