Unlock instant, AI-driven research and patent intelligence for your innovation.

Glass forming method and its dedicated melting kiln

A technology of glass melting furnace and melting furnace, which is applied in glass forming, glass forming, glass production, etc. It can solve the problems of inability to change rollers online, high investment cost, and low economic benefit, so as to reduce investment cost and obviously save money. Benefits, the effect of saving personnel costs

Inactive Publication Date: 2010-10-13
CHINA TRIUMPH INT ENG
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the utility model patent No. 99245187.6, a glass melting furnace that uses two kinds of processes at the same time is disclosed in the glass forming equipment. A vertical upward forming machine is replaced by a rolling glass forming machine, so that the molten glass enters two glass forming equipments through a melting belt, a clarification belt and a neck respectively, and two different glass products are produced at the same time. The upper forming process is complicated, the glass is prone to defects, and the roll cannot be changed online; after the furnace is fired, it takes longer to return to normal production than the flat drawing process; at the same time, the vertical lead-up process is difficult to produce thin glass plates, and the scrap rate is high , resulting in low economic benefits, because of the above-mentioned reasons, this process has been eliminated; They are very different, and the molding temperature and glass composition are also quite different. Using one melting furnace to meet the process requirements of flat drawing molding and calendering molding at the same time, there are still many problems that cannot be solved for a long time in the simultaneous molding of two kinds of glass products. The traditional method can only use one glass forming process in one kiln, which has a single product and relatively high investment costs; it does not meet the requirements of market development and changes

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Glass forming method and its dedicated melting kiln
  • Glass forming method and its dedicated melting kiln
  • Glass forming method and its dedicated melting kiln

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] 2) Put the glass raw material prepared in step 1) into a special melting furnace, such as figure 1 As shown, it melts at a temperature of 1560°C in the melting zone, enters the clarification zone and is clarified at a high temperature of 1420°C, and after being compressed and released by the deep water bag 4 and the horizontal agitator 5 in a neck, it enters the horizontal passage 6 , use the premixed LPG heating system and the dilution air cooling system in the cross passage 6 to roughly adjust the temperature of the molten glass flow, and the rough adjustment temperature is 1250°C; the compression process will pass through the The glass liquid in the clarification zone passes through the lower part of the deep water bag 4 which sinks into the front of the neck, and is blocked by the deep water bag 4 to prolong the residence time of the glass liquid in the high temperature clarification zone; Under the accelerated stirring of the horizontal stirrer 5, the molten glass...

Embodiment 2

[0057] The melting temperature of the glass raw material is to melt at 1590°C, enter the clarification zone and be clarified at 1450°C.

[0058] The sinking depth of the deep water bag 4 is about 360mm; one horizontal stirrer 5 is installed on the parapet side at the back of the neck of the glass melting furnace.

[0059] The molten glass in the flat-drawing forming space 9 is vertically led up to a certain height by the lead brick 12 at a temperature of 952°C, then turned by 90° by the turning roller 13 and enters the flat-drawing chamber 14, and then annealed in the annealing kiln.

[0060] The molten glass in the calendering branch channel 15 is regulated by the diversion device 16, and then directly enters the calendering forming space and the calendering chamber at 1198°C for forming, and then enters the annealing kiln for annealing.

[0061] Embodiment three

[0062] Concrete production method is basically the same as embodiment one, repeats no more here, and the differ...

Embodiment 3

[0064] The melting temperature of the glass raw material is to melt at a temperature of 1580°C, enter the clarification zone and be clarified at a high temperature of 1420°C.

[0065] The sinking depth of the deep water bag 4 is about 280mm; two horizontal stirrers 5 are installed on both sides of the breast wall at the back of the neck of the glass melting furnace respectively.

[0066] The molten glass in the flat drawing forming space 9 is vertically led up to a certain height by the lead brick 12 at a temperature of 950°C, then turned by the turning roller 13 at 90° to enter the flat drawing chamber 14, and then annealed in the annealing kiln.

[0067] The molten glass in the calendering branch channel 15 is regulated by the guide device 16, and then directly enters the calender at 1200°C for forming, and then enters the annealing kiln for annealing.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a glass forming method and its special glass-melting furnace. The furnace contains a dog-house, a fusion zone, a clarification zone and a shaper device set sequentially, and characterizes in that it comprises: a transverse access of connecting the clarification zone with the shaper device, a constriction neck of between the clarification zone and the horizontal access, a deep level water scak and a horizontal blender in the constriction neck, a calendering forming space and a horizontal drawing forming space both connected with the transverse access. The forming methodfor processing the glass using the said furnace characterizes in that comprises the following glass raw materials in the mass proportion of SiO2 71-73 %, Al2O3 1.5-2.0 %, CaO 7.1-7.6 %, MgO 3.5-4.5 %, Na2O + K2O 13-15 %, Fe2O3 0.1 % and SO3 0.2 % wherein the K2O is minute quantity, melting, clarifying, compressing and discharging in the said furnace, coarse adjusting and delicate adjusting the glass liquid temperature and forming to get the pressed glass and flat-drawn glass.

Description

technical field [0001] The invention relates to a glass forming method and a special melting furnace thereof. Background technique [0002] In the glass manufacturing industry, generally a melting furnace only produces glass products of one process, and the process system is easy to control during production. When producing glass products with two different processes, due to technical difficulties, only two melting furnaces can be used respectively, and all raw material processing and fuel preparation are performed in two sets. This will lead to a substantial increase in investment. The larger the scale of the furnace, the higher the melting rate and the lower the energy consumption. The operating costs of production are also lower. If a single kiln with a larger scale and tonnage can be used instead of two kilns, it can reduce energy consumption, reduce operating and management personnel, and thus reduce production costs. In the utility model patent No. 99245187.6, a gl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C03B5/00C03B5/04C03B5/26C03B7/02C03B13/00C03B15/00C03B17/00C03C3/087
CPCC03B5/26C03B5/04C03C3/087Y02P40/57
Inventor 彭寿葛承全王宗伟聂英祥孙仕忠
Owner CHINA TRIUMPH INT ENG