A wolfram carbine abrasion-proof core deposit welding rod
A technology for surfacing welding electrodes and tungsten carbide, which is applied in welding media, welding equipment, welding/cutting media/materials, etc., and can solve problems such as easy generation of pores or cracks, uneven composition of welds, and easy peeling of surfacing metals. Achieve the effect of not easy to blow holes and cracks, good slag removal, and low production cost
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Embodiment 1
[0020] Example 1: Electrode Composition Design
[0021] 1.1 Solder core composition
[0022] The welding rod mainly plays the role of transition metal and alloy, so the powder in the welding core is mainly wear-resistant alloy tungsten carbide (WC) and nickel (Ni). The wear-resistant alloy transitions through the welding core, which has uniform weld composition and high transition coefficient. Advantages, the specific ingredients are as follows:
[0023] Tungsten carbide (WC) 98%, nickel (Ni) 2%.
[0024] The chemical composition of the steel strip should meet the requirements of GB / T3429. The material of the steel strip is H08A, and the size is 0.9mm thick and 14mm wide.
[0025] Filling rate of welding core: 45-47%.
[0026] 1.2 Skin ingredients
[0027] Ensure that the electrode has good welding process performance, uniform weld structure, and is not easy to produce welding defects such as pores and cracks. The transition part alloy is the function of the coating in thi...
Embodiment 2
[0031] Embodiment 2: electrode preparation
[0032] 2.1 Weld core production
[0033] According to the design scheme of Example 1, alloys such as tungsten carbide powder and nickel powder are weighed and mixed thoroughly to make a drug core. On the flux-cored welding wire manufacturing equipment, the H08A steel strip with a thickness of 0.9mm and a width of 14mm is uncoiled by unwinding→rolling into a U shape→adding core powder→sealing into an O shape→rolling and reducing→drawing and reducing→rolling Wire, and finally drawn into a Φ4.0mm welding wire. During the wire rolling process, the actual weight filling factor of the welding core (that is, the filling rate of the welding core) must be measured, and the filling rate of the welding core is controlled at 45-47%. The wire is then cut into 400 mm long cores on a wire cutter.
[0034] 2.2 Electrode production
[0035] According to the design plan of the embodiment, the coating powder is weighed and fully mixed, and then 20 ...
Embodiment 3
[0036] Embodiment 3: welding rod performance evaluation
[0037] In order to assess the application performance of the electrode, the flux-cored surfacing electrode of the present invention is produced first, and the welding process performance and mechanical performance of the electrode are evaluated from two aspects.
[0038] 3.1 Welding process performance
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