High shear stress induced desulfurization and modification method for waste and old tyre rubber

A waste tire rubber and high-shear technology, which is applied in the field of polymer material modification, can solve the problems of difficult large-scale industrialization, environmental pollution, reclaimed rubber product quality, and high labor intensity of operators, so as to achieve easy automation, Low energy consumption, easy to control effects

Inactive Publication Date: 2008-04-30
NANJING TECH UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, these methods have technical problems such as long process flow, high energy consumption in production, high labor intensity of operators, or a large amount of waste water or waste gas generated during the desulfurization process, which is difficult to process, pollutes the environment, and has poor quality of reclaimed rubber products. Abroad has been basically abandoned
At present, my country still mainly produces reclaimed rubber by high-temperature, high-pressure dynamic desulfurization method. Although it is improved compared with the general water-oil method and oil method, it still inevitably produces a large amount of waste water and waste gas, which seriously pollutes and destroys the environment around the factory. ecology and environment
And microwave desulfurization method, ultrasonic desulfurization method, microbial technology desulfurization method and supercritical CO 2 Modern technologies such as swelling desulfurization method are still in the process of research and development due to technical problems such as the need to shield radiation, difficulty in amplification, or high energy consumption, and difficulty in large-scale industrial implementation.

Method used

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  • High shear stress induced desulfurization and modification method for waste and old tyre rubber
  • High shear stress induced desulfurization and modification method for waste and old tyre rubber

Examples

Experimental program
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Embodiment 1

[0026] Example 1 (desulfurization reaction of radial tire rubber powder blended with EPDM thermoplastic elastomer and properties of blended SBR rubber): radial tire rubber powder (GTR) 20 mesh, provided by Jiangsu Tongjiang Plastic Co., Ltd., obtained through thermogravimetric analysis: rubber content The carbon black content is 57.3%, the carbon black content is 30.1%, the ash content is 6.2%, and the volatile matter content is 6.4%.

[0027]800 grams of above-mentioned tire rubber powder are mixed with 200 grams of EPDM (NDR3745 U.S. DuPont-Amoy Company product), 0.15 grams of antioxidant 1010 and 0.3 grams of calcium stearate; In the three-stage co-rotating twin-screw extruder of 45 (produced by Nanjing Keya Machinery Equipment Co., Ltd., see the attached drawings 1 and 3 for the extrusion process and the screw combination diagram of the extrusion device); the extrusion reaction temperature is controlled to 250°C, control the screw speed to 1000r / min; start the water ring v...

Embodiment 2

[0043] Embodiment 2 (radial tire rubber powder blended natural rubber NR desulfurization reaction and blended SBR rubber performance): change the EPDM in embodiment 1 into NR compound rubber containing 33.3% carbon black (N330), and the extrusion reaction temperature Change it to 180°C, change the screw speed to 800r / min, and others are the same as in Example 1. The gel content of the desulfurized product was 65.4%, the tensile strength of the vulcanized rubber sheet was 17.1MPa, the elongation at break was 330%, the tear strength was 33.7kN / m, and the Shore A hardness was 73.

Embodiment 3

[0044] Embodiment 3 (radial tire rubber powder blended butadiene rubber BR desulfurization reaction and blended SBR rubber performance): change the EPDM in embodiment 1 into BR compound rubber containing 33.3% carbon black (N330), and the extrusion reaction The temperature was changed to 180°C, the screw speed was changed to 800r / min, and the others were the same as in Example 1. The gel content of the desulfurized product was 70.9%, the tensile strength of the vulcanized rubber sheet was 17.0 MPa, the elongation at break was 312%, the tear strength was 31.8 kN / m, and the Shore A hardness was 72.

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Abstract

The invention relates to high shearing stress induced desulfurization of recycled tyre rubber, and a modified method. Linear high-molecular substances accounting for 5 to 50 percent of the percentage content of the reagent total weight, recycled tyre rubber powder accounting for 49 to 94 percent of the percentage content of the reagent total weight, and stabilization accessory ingredient accounting for 0.01 to 1.8 percent of the percentage content of the reagent total weight are mixed; the mixture is added into a high rotation speed and high shearing type co-rotating twin-screw extruder all together to be molten and extruded to operate the desulfurization reaction; through water cooling, pelleting, and drying or through roll calendering cooling and sheeting out, desulfurization modified regenerated rubber resultant is obtained. The invention integrates the desulfurization reaction, as well as the smelting process, the refining process, and the rubber filtering process into a whole, the efficiency of the desulfurization process is high, the production rate is high, the energy consumption is low, and the macro scale and the large scale are easy; the desulfurization reaction is easy to be controlled; the pollution of the reaction process to environment is small, and the mechanical property of the resulfurized material of the desulfurization resultant is good.

Description

Technical field: [0001] The invention relates to a new technology for desulfurization and regeneration of waste tire rubber, which belongs to the field of modification of polymer materials. technical background: [0002] With the continuous development of the world economy and science and technology, rubber materials have increasingly become an important material that people cannot do without. According to the statistics of the International Rubber Research Group (IRSG), the global rubber consumption reached 18.97 million tons in 2003 and 19.3 million tons in 2004, an increase of about 5% year-on-year. It is expected to reach 26 million tons in 2020. my country is a big country in the rubber industry. The average annual consumption of raw rubber has increased by more than 10%. It was 3.64 million tons in 2003, 4.2 million tons in 2004, and 5.4 million tons in 2006. Rubber consumer country and the largest rubber importer. According to the forecast of the International Rubbe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08J11/10C08L23/00C08K5/3492B29C47/40C08L21/00B29C48/405
CPCC08L101/00C08J11/12B29K2009/06B29C47/40B29K2023/06B29K2105/0044C08L23/0815C08L2207/24B29K2023/12C08J2319/00C08L23/06B29K2023/16C08L21/00C08L19/003C08K5/098B29C47/767B29C47/0011C08L2205/22C08L23/00B29K2007/00B29K2023/0625C08J2300/30B29K2023/083B29C47/0021C08K5/13B29C48/04B29C48/08B29C48/767B29C48/405Y02W30/62C08L2666/06C08L2666/02C08L2666/08
Inventor 张云灿沈季陈天举许治昕陈显旺张芒
Owner NANJING TECH UNIV
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