Method for preparing high solid content aqueous polyurethane emulsion by continuous process

A technology of water-based polyurethane and polyurethane emulsion, which is applied in the field of high-solid content and low-viscosity sulfonic acid-type anionic water-based polyurethane emulsion, can solve the problems of low solid content of water-based polyurethane emulsion products, and achieve good heat resistance and high initial bonding strength Effect

Inactive Publication Date: 2008-12-24
ANHUI UNIVERSITY +1
0 Cites 21 Cited by

AI-Extracted Technical Summary

Problems solved by technology

[0008] 1. Select suitable raw materials, use better methods, find the best conditions for the reaction, prepare water-based polyu...
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Abstract

The invention provides a method for preparing water-borne polyurethane emulsion with high solid content by the continuous method. The method comprises the following steps that: oligomer polylol after vacuum dehydration, isocyanate, a chain extender, a solvent and a catalyst are added into a reactor at a time under the protection of dry nitrogen; the mixture is mechanically stirred and simultaneously controlled at a certain temperature for reaction to a certain degree; the system temperature is reduced to between 20 and 50 DEG C; the hydrophilic chain extender is slowly dripped into a prepolymer which is then added with the solvent so as to prevent gel coagulation caused by overlarge viscosity; the isocyanate-based NCO content in the prepolymer which is generated through reaction is not changed again; and the prepolymer is added with water again to perform emulsion dispersion and undergoes vacuum distillation to remove the solvent, and then the water-borne polyurethane solution is prepared. The water-borne polyurethane solution prepared by the method has high solid content, low viscosity, large initial bonding strength, and good heat resistance, can be used as textile fabric coating agent, shoe coating agent, leather finishing agent, and adhesives used in the fields of wood, architecture, automobile, paper-making, electronics and so on.

Technology Topic

PrepolymerSolvent +15

Examples

  • Experimental program(8)

Example

[0058] example 1
[0059] Under the protection of dry nitrogen, 58g of polyoxypropylene glycol (N-210) after vacuum dehydration, 30g of isophorone isocyanate (IPDI), 3.7g of diethylene glycol (DEG); appropriate amount of solvent and catalyst 2 Dibutyltin laurate (T-12) and stannous octoate (T-9) are added to the reactor at one time, and the reaction is carried out by controlling a certain temperature under mechanical stirring. When the NCO content does not change, lower the system temperature to 20℃~50℃, slowly add 2.0 g of sulfonate hydrophilic chain extender to the prepolymer, and add a suitable amount of solvent to prevent excessive viscosity from causing coagulation. After reacting until the NCO content no longer changes, the system is cooled to room temperature, and then a metered amount of water is added under high shear force for emulsification to obtain a milky white opaque waterborne polyurethane emulsion. The obtained water-based polyurethane emulsion is distilled under reduced pressure to remove the solvent, and a product with a solid content of 50% is obtained.

Example

[0060] Example 2
[0061] Under the protection of dry nitrogen, 116g of polyoxypropylene glycol (N-220) after vacuum dehydration, 30g of isophorone isocyanate (IPDI), 3.0g of diethylene glycol (DEG), appropriate amount of solvent and catalyst 2 Dibutyltin laurate (T-12) and stannous octoate (T-9) are added to the reactor at one time, and the reaction is carried out by controlling a certain temperature under mechanical stirring. When the NCO content does not change, reduce the system temperature to 20℃~50℃, slowly add 2.6g of sulfonate hydrophilic chain extender to the prepolymer, and add a suitable amount of solvent to prevent excessive viscosity from causing coagulation. After reacting until the NCO content no longer changes, the system is cooled to room temperature, and then a metered amount of water is added under high shear force for emulsification to obtain a milky white opaque waterborne polyurethane emulsion. The obtained water-based polyurethane emulsion is distilled under reduced pressure to remove the solvent to obtain a product with a solid content of 50%.

Example

[0062] Example 3
[0063] Under the protection of dry nitrogen, 58g of polyhexylene adipate (PHA) with a hydroxyl value of 1.96mmol/g after vacuum dehydration, 30g of isophorone isocyanate (IPDI), and diethylene glycol (DEG) ) 3.7g, an appropriate amount of solvent and catalyst dibutyltin dilaurate (T-12) and stannous octoate (T-9) are added to the reactor at one time, and the reaction is carried out at a certain temperature under mechanical stirring at 100-105°C. When the reaction reaches a certain NCO content, reduce the temperature of the system to 20℃~50℃, slowly add 2.0g of sulfonate hydrophilic chain extender to the prepolymer, and add a suitable amount of solvent to prevent excessive viscosity from causing gel After reacting until the NCO content no longer changes, the system is cooled to room temperature, and then a metered amount of water is added under high shear force for emulsification to obtain a milky white opaque waterborne polyurethane emulsion. The obtained water-based polyurethane emulsion is distilled under reduced pressure to remove the solvent, and a product with a solid content of 50% is obtained.

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