Flexible transparent conductive film, flexible functional element, and methods for manufacturing them

A technology of transparent conductive film and manufacturing method, which is applied to electrical components, conductive layers on insulating carriers, electric light sources, etc., can solve problems such as deterioration of flexibility of functional components, high flexibility, and failure to meet components, and achieve Excellent flexibility and easy assembly

Inactive Publication Date: 2009-08-19
SUMITOMO METAL MINING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, since the above-mentioned sputtered ITO layer is a thin film of inorganic components and is extremely brittle, there is a problem that microscopic cracks (cracks) are easily generated.
Therefore, when the sputtered ITO thin film with a base film thickness of less than 50 μm (such as 25 μm) is used for the above-mentioned flexible functional element, the flexibility (softness) of the base film is too high, and it may be formed in the process of processing or finally. After being a functional element, cracks are easily generated on the sputtered ITO layer and the conductivity of the film is significantly damaged. Therefore, the current status is that it cannot be applied to flexible functional elements that require high flexibility.
[0010] However, the method of pasting the gas-barrier plastic film on the transparent conductive film increases the thickness of the gas-barrier plastic film and the thickness of the adhesive layer, so the final thickness of the functional element increases correspondingly. There is a problem of poor flexibility, and further, there is a problem that the thickness of the device cannot be as thin as possible when the functional device is incorporated into a thin device such as a card (IC card, credit card, prepaid card, etc.)

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0065] Mix 36 g of granular ITO microparticles [trade name: SUFP-HX, manufactured by Sumitomo Metal Mining Co., Ltd.] with an average particle diameter of 0.03 μm in 24 g of methyl isopropyl ketone (MIBK) and 36 g of cyclohexanone as a solvent, and perform dispersion treatment Afterwards, add 3.8g urethane acrylate ultraviolet curable resin binder and 0.2g photoinitiator [trade name: Darocure 1173, Chiba Japan (KK manufacture)], carry out good stirring, thus prepared dispersion A coating liquid (liquid A) for forming a transparent conductive layer of ITO microparticles having an average dispersed particle diameter of 125 nm.

[0066] Next, before producing the transparent conductive film, a plastic film with a thickness of about 13 μm [trade name: GX-P-F film, manufactured by Toppan Printing Co., Ltd. (hereinafter abbreviated as GX film), GX film's Composition: PET film with a thickness of 12 μm / aluminum oxide gas barrier layer / silicate-polyvinyl alcohol mixed coating layer, w...

Embodiment 2

[0084] Before manufacturing the transparent conductive film, the gas barrier layers (made of aluminum oxide gas barrier layer and silicon ester-polyvinyl alcohol mixed coating layer), and bonded to each other with an adhesive to manufacture a gas-barrier function-enhanced film [film composition: PET film with a thickness of 12 μm / aluminum oxide gas-barrier layer / silicate-polyethylene Alcohol mixed coating layer / adhesive layer (approximately 8 μm) / silicate and polyvinyl alcohol mixed coating layer / aluminum oxide gas barrier layer / PET film with a thickness of 12 μm, and the water vapor transmission rate of the film is less than 0.01 g / m 2 / day (that is, the water vapor transmission rate of the film 2 / day), visible light transmittance=87.2%, haze value=4.5%], this gas barrier function strengthened film is used as the base film of transparent conductive film, and in this base film (gas barrier function strengthened film) On one side of the PET film, a support film (lining film)...

Embodiment 3

[0093] In 24 g of methyl isopropyl ketone (MIBK) and 36 g of cyclohexanone as a solvent, 36 g of granular ITO microparticles [trade name: SUFP-HX, manufactured by Sumitomo Metal Mining Co., Ltd.] with an average particle diameter of 0.03 μm were mixed and dispersed. After the treatment, 4.0 g of a liquid thermosetting epoxy resin binder was added and well stirred to prepare a transparent conductive layer-forming coating solution (B solution) in which ITO microparticles having an average dispersed particle diameter of 130 nm were dispersed.

[0094] Next, before manufacturing the transparent conductive film, a plastic film with a thickness of about 13 μm [manufactured by Dainippon Printing Co., Ltd., trade name: IB-P-ET-PXB film (hereinafter referred to as "IB film"), composition of IB film: PET film with a thickness of 12 μm / alumina gas barrier layer / silicate polyvinyl alcohol mixed coating layer, water vapor transmission rate of IB film=0.08g / m 2 / day, visible light transmitt...

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Abstract

In a flexible transparent conductive film which consists essentially of a base film and a transparent conductive layer formed by coating the base film with a transparent conductive layer forming coating fluid, the base film is constituted of a plastic film having been provided with gas barrier function, and the transparent conductive layer is chiefly composed of conductive fine oxide particles and a binder matrix, and has been subjected to compressing. Also disclosed is a flexible functional device which has the above flexible transparent conductive film and formed thereon any functional device selected from a liquid-crystal display device, an organic electroluminescent device, a dispersion-type inorganic electroluminescent device and an electronic paper device. The flexible transparent conductive film and the flexible functional device have gas barrier function and a superior flexibility, and are utilizable in thin-gauge equipments such as cards.

Description

technical field [0001] The invention relates to a flexible transparent conductive film with a transparent conductive layer on the surface of a base film and a liquid crystal display element, an organic electroluminescent element, an inorganic dispersed electroluminescent element, and an electronic paper element obtained by using the transparent conductive film etc., especially relates to the improvement of a flexible transparent conductive film with gas barrier function and excellent flexibility and flexible functional elements. Background technique [0002] In recent years, in various electronic devices such as liquid crystal displays and mobile phones, the trend toward thinner and thinner has accelerated, and research has been actively carried out to replace the conventionally used glass substrates with plastic films. Since the plastic film is light and superior to flexibility, if a thin plastic film with a thickness of about several nanometers can be applied to liquid cry...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B5/14H01L51/50H05B33/10
Inventor 行延雅也村山勇树
Owner SUMITOMO METAL MINING CO LTD
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