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Low-loss unsaturated polyester composite water jet abrasive and preparation method thereof

A water jet mill, unsaturated technology, used in chemical instruments and methods, other chemical processes, etc., can solve the problems of poor hydrophilicity, loss, and reduced hydrophilicity of the abrasive surface, achieving strong grinding ability, reducing production costs, The effect of good particle size distribution

Inactive Publication Date: 2009-09-09
NANJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Unsaturated polyester is used to prepare abrasives. On the one hand, its own hydrophilicity is poor, even if the density is greater than 1.00g / cm 3 , the abrasive will also generate a large amount of three-phase (water, air and abrasive) foam in the water jet process, making the abrasive float on the water surface, and discharge the water jet circulation system with the debris at the same time, causing a lot of loss
The inventor has studied the hydrophilicity of pure unsaturated polyester (not containing inorganic powder) abrasives for many years, and found in the preparation of unsaturated polyester composite abrasives containing inorganic powders that in order to increase the dispersibility of inorganic powders in the resin, they had to The surface of the inorganic powder is lipophilicized, so that the hydrophilicity of the abrasive surface is further reduced

Method used

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  • Low-loss unsaturated polyester composite water jet abrasive and preparation method thereof
  • Low-loss unsaturated polyester composite water jet abrasive and preparation method thereof

Examples

Experimental program
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Embodiment 1

[0029] In kettle A, 100kg of isophthalic acid-type unsaturated polyester and 15kg of HEMA were stirred for 30min. The mixture was heated up to 60°C, 10kg of benzoyl peroxide was added, stirring was continued and the temperature was kept at 60°C for 30min. Add 300 kg of water, 5 kg of polyvinyl alcohol, and 0.1 kg of sodium dodecylbenzenesulfonate into kettle B, and raise the temperature to 60° C. at a stirring speed of 300 rpm and a heating rate of 2° C. / min. Add the mixture in kettle A to the dispersion in kettle B, keep the stirring speed at 300rpm, raise the temperature to 85℃ at a heating rate of 2℃ / min, keep stirring for 2 hours, and then discharge. After centrifugation, drying, sieving, and weighing, the yield of abrasives with a particle size between 140 μm and 280 μm is 55.2%, and the abrasive density is 1.16 g / cm 3 , the Vickers hardness is 22.7, and the contact angle with water is 42.6° lower than that of pure unsaturated polyester abrasive. Abrasives and water are...

Embodiment 2

[0031] In kettle A, 100kg of isophthalic acid-type unsaturated polyester and 30kg of HEMA were stirred for 30min. The mixture was heated up to 60°C, 70kg of fine aluminum oxide powder and 10kg of benzoyl peroxide were added, and the mixture was stirred continuously and kept at 65°C for 30min. Add 300kg of water, 5kg of polyvinyl alcohol, and 0.1kg of sodium dodecylbenzenesulfonate into kettle B, and raise the temperature to 65°C at a stirring speed of 300rpm and a heating rate of 2°C / min. Add the mixture in kettle A to the dispersion in kettle B, keep the stirring speed at 300rpm, raise the temperature to 85℃ at a heating rate of 2℃ / min, keep stirring for 2 hours, and then discharge. After being discharged, it is centrifuged, dried, sieved, and weighed. The yield of abrasives with a particle size between 140 μm and 280 μm is 54.1%, and the abrasive density is 1.62 g / cm 3 , the Vickers hardness is 22.6, and the contact angle with water is 24.5° lower than that of pure unsatura...

Embodiment 3

[0033] In kettle A, 100kg of isophthalic acid-type unsaturated polyester and 20kg of HEMA were stirred for 30min. The temperature of the mixture was raised to 55°C, 50kg of fine aluminum oxide powder and 10kg of benzoyl peroxide were added, the stirring was continued and the temperature was kept at 55°C for 60min. Add 300 kg of water, 5 kg of polyvinyl alcohol, and 0.1 kg of sodium dodecylbenzenesulfonate into kettle B, and raise the temperature to 55° C. at a stirring speed of 300 rpm and a heating rate of 2° C. / min. Add the mixture in kettle A to the dispersion in kettle B, keep the stirring speed at 300rpm, raise the temperature to 85℃ at a heating rate of 2℃ / min, keep stirring for 2 hours, and then discharge. After being discharged, it is centrifuged, dried, sieved, and weighed. The yield of abrasives with a particle size between 140 μm and 280 μm is 57.2%, and the abrasive density is 1.47g / cm 3, the Vickers hardness is 34.7, and the contact angle with water is 30.1° lowe...

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Abstract

The invention discloses a low-loss unsaturated polyester composite water jet abrasive and a preparation method thereof, and the abrasive can effectively adjust density and rigidity of the abrasive to meet requirements of carrying out water jet processing on the surface of a plurality of soft metal, non-metal and resin-based composite materials with different rigidity and intensity. The low-loss unsaturated polyester composite water jet abrasive is a reactant obtained by suspension copolymerization after body pre-polymerization of unsaturated polyester and hydrophilic comonomer, wherein inorganic powder is added after surface oleophylic processing during the body pre-polymerization; the grain diameter of the abrasive is between 140 microns to 280 microns; vickers hardness is 22 to 35; and the abrasive density is 1.10-1.62 g / cm<3>.

Description

technical field [0001] The invention relates to an abrasive and a preparation method thereof, in particular to a low-loss unsaturated polyester composite water jet abrasive and a preparation method thereof. Background technique [0002] Abrasive water jet technology is developed on the basis of high-pressure water jet processing technology. It is a precision machining and material surface treatment technology that integrates fluid mechanics, material preparation technology and surface technology. Using water as a carrier, abrasive particles (copper ore, quartz sand, iron sand, sea sand, corundum, plastic sand, etc.) are sprayed onto the surface of the workpiece to be treated at high speed to achieve the purpose of surface treatment. Abrasive waterjet has good surface processing capabilities, such as grinding, penetration, erosion, wedge and crushing, so that the surface of the workpiece can obtain the required cleanliness, roughness and uniformity. Abrasives are important m...

Claims

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Application Information

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IPC IPC(8): C08F283/01C08J5/14C09K3/14
Inventor 魏无际崔黎李志涛
Owner NANJING UNIV OF TECH