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Method of baking ceramsite by using sludge

A sludge ceramsite and sludge technology, which is applied in the fields of dewatering/drying/concentrating sludge treatment, application, clay products, etc., can solve the problems of aggravation, atmospheric environmental pollution, unbearable sludge incineration, etc., and achieve low production costs. , the effect of less energy consumption

Inactive Publication Date: 2009-09-16
ZHEJIANG UNIV
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  • Summary
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, my country mainly adopts temporary landfill disposal method for urban sewage treatment plant sludge and river and lake dredging sludge, which not only costs a lot of money and occupies a lot of land resources, but also causes serious secondary pollution to the ecological environment, especially The sewage in the sludge seeps down, and the harm to groundwater resources is even more unpredictable
Facing the reality that the environmental problems caused by sludge are becoming increasingly acute and the hazards of sludge are increasing, people try to use sludge as fertilizer for agriculture or greening. However, various heavy metals and persistent organic pollutants contained in sludge Limiting the adaptability of soil to sludge utilization, they will be enriched in the soil and enter the food chain through the absorption of crops, eventually endangering human health
[0004] Some places try to achieve the purpose of sludge reduction through incineration, but the investment in sludge incineration equipment is high, the energy consumption is large, and the operation cost is expensive. The cost of sludge incineration is more than 400 yuan / ton, plus sludge During incineration, it will bring pollution to the atmospheric environment and the residue after incineration still needs to be disposed of. According to my country's national conditions, sludge incineration is economically unaffordable.

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  • Method of baking ceramsite by using sludge
  • Method of baking ceramsite by using sludge
  • Method of baking ceramsite by using sludge

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preparation example Construction

[0038] 2) Preparation of raw meal balls

[0039]The sludge with a water content of 35-30% is stored for 3-5 days to reduce the water content of the sludge to 25-20%, and is pressed into raw pellets by a press, and the working pressure of the press is 58.0 ~62.0 MPa. The shape and size of the sludge raw pellets can be designed according to the overall specifications of the press.

[0040] 3) Sludge raw pellet storage

[0041] After the sludge raw meal pellets are stored for 3-5 days, the water content of the sludge is further reduced to 20-18%, which creates conditions for the sludge raw pellets to be fired into ceramsite.

[0042] 4) Sludge ceramsite firing

[0043] Put the stored sludge raw meal balls in the ceramsite roaster, first heat the sludge raw meal balls from room temperature to 190-200°C at a constant rate, keep at 190-200°C for 55-60min, and then Heat at a rate of ~3°C / min to the maximum temperature of 1000-1100°C, keep at the maximum temperature for 55-60 minu...

Embodiment 1

[0045] The moisture content of the sludge after mechanical dehydration in Changzhou Sewage Treatment Plant is 75%. After the sludge has been pretreated, the moisture content has been reduced to 73%. The sludge is fed into the The 28m special sludge drying device carries out the drying process. The heat source for sludge drying comes from an independent heat source, and the drying temperature is 450°C. After a period of drying process, the moisture content of the sludge drops to 40%. The volume is reduced to less than one-third.

[0046] After a period of drying of the sludge, the moisture content will drop to 28% after being stacked for 5 days. The sludge with a moisture content of 28% is pressed into a short columnar sludge raw pellet in a special press with a pressure of 58.0MPa. The moisture content of the sludge raw pellets dropped to 22% after being stored for 3 days.

[0047] The stored sludge raw meal balls are roasted in the sintering furnace for sludge ceramsite. Fi...

Embodiment 2

[0051] After mechanical dehydration, the sludge in Jiangyin Sewage Treatment Plant has a moisture content of 78%, and after three days of stacking, the moisture content has dropped to 75%. The sludge is fed into a 1.8m-diameter, long The first stage of drying is carried out in the first special sludge drying device with a diameter of 22m. After the first stage of drying, the sludge is sent to the special sludge dryer with a diameter of 1.6m and a length of 20m through a screw conveyor. The second stage of drying is carried out in the chemical plant. The heat source of sludge drying comes from the waste heat of the flue gas of the thermal power plant. more than two-thirds.

[0052] The moisture content of sludge after two-stage drying will drop to 30% after being stacked for 3 days. The sludge with a water content of 30% is pressed into sludge raw meal pellets in a special press with a pressure of 60.0 MPa, and the shape of the sludge raw meal pellets is a short cylindrical sh...

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Abstract

The invention discloses a method of baking ceramsite by using sludge. The method firstly executes sludge drying to the mechanically dehydrated sludge of sewage treatment plant or sludge dredged by rivers in a special sludge drying device, and respectively reduces the water ratio and volume of the sludge to less than 30% and less than one third. Then a special press presses the sludge into material ball, baking the sludge material ball under 1000 to 100 degrees centigrade, forming sludge ceramsite; the hot fume exhausted when bakes the sludge ceramsite is taken as the thermal resource. Compared with the method taking clay, sub-clay, shale as the raw materials to bake ceramsite, the method in the invention has less energy consumption and lower production cost, and starts a new route of treatment of wastes with processes of wastes against one another and sludge resource treatment of waste cyclic utilization.

Description

technical field [0001] The invention relates to a method for firing ceramsite, in particular to a method for firing ceramsite with sludge. Background technique [0002] Urban domestic sewage and industrial wastewater must be treated by sewage treatment plants, and can only be discharged after reaching the national sewage discharge standard. This is an indispensable environmental engineering measure for urban ecological environment construction. However, during the purification process of various sewage, most of the pollutants in the sewage are transferred to the sludge. According to the National Environmental Protection "Eleventh Five-Year" Plan, by 2010 all cities in my country will build sewage treatment facilities, and the urban sewage treatment rate will not be lower than 70%. It is estimated that the national urban sewage treatment capacity will exceed 100 million tons per day. The accompanying sludge (with a moisture content of about 80%) will be as high as 30 million ...

Claims

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Application Information

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IPC IPC(8): C04B33/132C02F11/12
CPCY02P40/60
Inventor 翁焕新苏闽华曹彦圣章金骏
Owner ZHEJIANG UNIV
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