Ultrahigh-malleability tunnel supporting anchor rod steel of converter continuous cast billet and production method

A roadway support and anchor steel technology, which is applied in the manufacture of converters, etc., can solve the problems that the chemical composition range cannot meet the actual performance index requirements of ultra-high strength, the steel used for anchor support in coal mines is chaotic, and the strength level is low. Excellent comprehensive mechanical properties, improved safety and reliability, and compact structure

Inactive Publication Date: 2009-12-30
SHOUGANG CORPORATION
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  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

[0005] At present, there is no unified national standard for mine anchoring steel in China, and the steel used for anchoring and support in coal mines is chaotic, and ordinary steel grades with low strength grades and poor safety are usually used
Due to the backward manufacturing process of traditional steel grades, the chemical composition range requirements of general steel grades cannot meet the actual performance index requirements for the manufacture of ultra-high-strength and ductile large-scale anchor steel for mining

Method used

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  • Ultrahigh-malleability tunnel supporting anchor rod steel of converter continuous cast billet and production method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] 1.1 Addition amount of steelmaking alloy:

[0017] Add L08 (brand) hot metal and Class 1 steel scrap into the converter, and the ratio of hot metal to scrap steel is 195:12. Add composite deoxidizer alloy in sequence: AlFe (49% Al), the addition amount is 0.5kg / t; SiAlBaCa (45% Si, 8% Al, 18% Ba, 7% Ca, Fe balance), the addition amount is 1.5kg / t ; Iron alloy: ferromanganese: (68% Mn), the addition amount is 24.56kg / t; ferrosilicon (75% Si), the addition amount is 15.47kg / t; ferrosilicon (52% V), the addition amount is 0.88kg / t.

[0018] 1.2 Main process parameters of converter smelting:

[0019] Double slag operation is adopted to dephosphorize the slag early. End point control End point C of molten steel: 0.10-0.15%, P content qualified. Tapping temperature is 1665-1685°C. Tapping time is 4-7min. The steel is tapped with slag blocking, and the slag thickness is ≤70mm.

[0020] 1. Main process parameters of 3LF furnace smelting:

[0021] The molten steel is refi...

Embodiment 2

[0032] 2.1 Addition amount of steelmaking alloy:

[0033] Add L08 (brand) hot metal and Class 1 steel scrap into the converter, and the ratio of hot metal to scrap steel is 195:12. Add composite deoxidizer alloy in sequence: AlFe (49% Al), the addition amount is 0.5kg / t; SiAlBaCa (45% Si, 8% Al, 18% Ba, 7% Ca, Fe balance), the addition amount is 1.5kg / t ; Iron alloy: ferromanganese (68% Mn), the addition amount is 23.62kg / t; ferrosilicon (75% Si), the addition amount is 10.81kg / t; vanadium iron (52% V), the addition amount is 3.21kg / t.

[0034] 2.2 Main process parameters of converter smelting:

[0035] Double slag operation is adopted to dephosphorize the slag early. End point control End point C of molten steel: 0.06-0.10%, P content qualified. Tapping temperature is 1665-1685°C. Tapping time is 4-7min. The steel is tapped with slag blocking, and the slag thickness is ≤70mm.

[0036] 2.3 Main process parameters of LF furnace smelting:

[0037]The molten steel is refin...

Embodiment 3

[0048] 3.1 Alloy addition amount:

[0049] Add L08 (brand) hot metal and Class 1 steel scrap into the converter, and the ratio of hot metal to scrap steel is 195:12. Add composite deoxidizer alloy in turn: SiAlBaCa (45% Si, 8% Al, 18% Ba, 7% Ca, Fe balance), adding amount 2kg / t; iron alloy: low carbon ferrochrome (65% Cr), adding amount 7.86kg / t; low-carbon ferromanganese (68% Mn) addition amount 23.31kg / t addition amount; ferrosilicon (75% Si): addition amount 13.1kg / t; niobium ferromanganese (63% Nb) addition amount 0.71kg / t; vanadium iron (52% V), the addition amount is 0.85kg / t; AlFe (49% Al), the addition amount is 1kg / t; titanium iron (29% Ti), the addition amount is 0.61kg / t; boron iron (24 %B) The addition amount is 0.17kg / t.

[0050] 3.2 Main process parameters of converter smelting:

[0051] Double slag operation is adopted to dephosphorize the slag early. End point control The end point of molten steel is C<0.04%, and the P content is qualified. Tapping temper...

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Abstract

The invention relates to ultrahigh-malleability tunnel supporting anchor pile steel of converter continuous cast billet and a production method, which belongs to the technical field of a mine anchor rod. The anchor rod steel comprises the following components by weight percent: 0.5 to 0.70 percent of carbon, 0.15 to 1.20 percent of silicon, 0.5 to 2.5 percent of manganese, less than or equal to 0.045 percent of phosphorus, less than or equal to 0.045 percent of sulfur, 0 to 1.00 percent of chrome, 0 to 1.00 percent of nickel, 0 to 1.00 percent of molybdenum, 0 to 0.30 percent of copper, 0.03 to 0.40 percent of vanadium, 0.01 to 0.2 percent of aluminum, 0 to 0.10 percent of titanium, 0 to 0.10 percent of boron, 0.001 to 0.0 percent of niobium, 0.004 to 0.020 percent of nitrogen, and iron for the surplus; the yield strength Rel is larger than or equal to 600 MPa, the percentage elongation delta 5 is larger than or equal to 20 percent, the impact strength is 20 DEG C, Akv is larger than or equal to 27 J, and the breaking load is larger than or equal to 300 KN. By adopting the production process flow of converter crude metallurgy, LF furnace fine metallurgy and full protection continuous casting, the steel grade has the advantages that the purity is high, the structure is dense, the grain is fine, the physical chemistry properties of the steel are stable, the over-all mechanical property is good, the production operation and process flow are simple, and the rolled metal finished product can be directly used without heat treatment to the rear part.

Description

technical field [0001] The invention belongs to the technical field of mine bolts, in particular to a method for producing ultra-high-strength toughness roadway support bolt steel by continuous casting of billets in a converter, which is suitable for the support of mine roadways. Background technique [0002] With the rapid development of the national coal industry and the continuous expansion of mining scale, coal safety production has become one of the outstanding problems restricting the development of coal mines in our country. The geological mining conditions of my country's coal resource reserves are relatively poor, with deep burial and poor stability of coal seams. One-third of the geological structure is complex or extremely complex, and most coal mining operations are carried out in deep strata. Compared with the coal-producing countries in the world, not only the structure of the coal-measure strata is complex, but also the disaster factors such as gas, water, fir...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/60C22C38/58C22C38/54C22C38/50C22C38/48C22C38/38C22C38/32C22C38/28C22C38/26C22C38/16C22C38/14C22C38/12C21C5/28C21C7/06B22D11/16
Inventor 鲁丽燕王全礼周玉丽邸全康王勇陈京生李睿英
Owner SHOUGANG CORPORATION
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